Baileigh TN-766 Abrasive Pipe Notcher
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Baileigh TN-766 Abrasive Pipe Notcher
The Baileigh TN-766 is a powerful 3kW abrasive tube notcher designed to deliver fast, precise notches on tubes and pipes from 20mm to 76mm diameter, making it your go to solution for clean weld joints in seconds.
When you need to join tubes together with perfect precision, the TN-766 makes it happen. This industrial-grade abrasive tube notcher uses a high speed 100mm wide belt spinning at 30 meters per second to grind clean, accurate notches that fit together like puzzle pieces. Unlike hole saw notchers that require constant bit changes or end mill machines that cost thousands more, this machine gives you professional results at production speeds.
The rotating design means you can adjust your notching angle anywhere from 30° to 90°, adapting to whatever your project demands. Whether you're building roll cages for race cars, fabricating handrails, constructing gates and fencing, or crafting custom bicycle frames, this notcher handles it all. The 2800rpm motor delivers consistent power while the graphite work surface and adjustable slide system give you the control you need for repeatable accuracy.
Built for fabricators, welders, and metal shops who demand quality without compromise, the TN-766 turns what used to be a time consuming task into a quick, satisfying process. You'll save hours compared to manual grinding methods, and your welds will be cleaner because the joints fit better from the start.
Applications
- Roll Cage Construction: Create tight-fitting joints for race car safety cages and off-road chassis with professional precision
- Architectural Metalwork: Fabricate handrails, balustrades, and structural supports that meet code requirements for public spaces
- Gates and Fencing: Speed through production work for residential and commercial fencing projects with consistent, repeatable notches
- Custom Frame Building: Perfect for bicycle frames, motorcycle frames, and furniture construction where clean joints are essential
- Marine Applications: Build ladders, railings, and arches for boats that need to withstand harsh environments
- Industrial Piping: Create accurate notches for steam pipes, manifolds, and custom plumbing installations
Key Features & Benefits
- Powerful 3kW Motor Performance: The robust motor maintains consistent speed under load, so you can notch heavy-wall tubing without bogging down or overheating during long production runs
- Wide Diameter Range (20mm to 76mm): Switch between different tube sizes quickly with interchangeable mandrels, giving you the flexibility to handle diverse projects without needing multiple machines
- Variable Angle Capability (30° to 90°): Adjust your notching angle to create everything from shallow intersections to perpendicular joints, matching whatever your design calls for
- High-Speed Belt Operation: At 30 meters per second, this belt cuts through steel fast, meaning you spend less time per notch and more time moving your project forward
- Large 100mm Belt Width: The generous belt size provides more contact area and better stability, resulting in smoother notches with less vibration and longer belt life
- Rotating Design for Easy Operation: Position your workpiece naturally and let the machine do the heavy lifting with intuitive controls that reduce operator fatigue
- Graphite Work Layer: This 380mm x 100mm surface protects your tubes from scratches and provides a stable platform that won't mark your material
- Professional Build Quality: With a substantial 198mm drive wheel and adjustable 160mm x 70mm slide mechanism, this machine is built to maintain accuracy through thousands of notches
What's in the Box
- Baileigh TN-766 Abrasive Tube Notcher (main unit)
- 100mm x 2000mm abrasive belt (installed)
- Standard mandrel set for common tube sizes
- Graphite work layer (pre-installed)
- Adjustable vise assembly
- Degree angle reference guide
- Safety shield
- Owner's manual and setup documentation
- Warranty registration card
Baileigh TN-766 Specifications
| Motor Power | 3kW (4 HP) |
|---|---|
| Motor Speed | 2800 RPM |
| Belt Size | 100mm x 2000mm |
| Belt Speed | 30 m/second (5905 FPM) |
| Notching Angle Range | 30° to 90° |
| Tube Diameter Capacity | 20mm to 76mm (0.8" to 3") |
| Drive Wheel Diameter | 198mm |
| Power Supply | 380V 3-Phase (EU Standard) |
Frequently Asked Questions
How long do the abrasive belts last?
Typically, you'll get 40 to 80 notches from a single belt, depending on the material you're working with and wall thickness. Harder metals like stainless steel or thick-walled tubing will wear belts faster. Keeping spare belts on hand ensures you never have downtime during production runs.
Can I notch stainless steel and aluminum with this machine?
Absolutely. The TN-766 handles all metals beautifully. The abrasive belt method is actually ideal for stainless steel and aluminum because it doesn't generate the same heat buildup as other cutting methods, preventing work hardening and discoloration.
Do I need different mandrels for different tube sizes?
Yes, you'll want mandrels sized to match your tube diameters for the best results. The mandrel wraps around the tube where the belt contacts it, ensuring you get a smooth, accurate notch. Most fabricators keep a set of common sizes on hand for their typical projects.
What's the setup time between notching different angles?
One of the TN-766's best features is quick angle adjustment. You can change your notching angle in seconds using the degree reference guide, making it efficient even when you're working on complex projects with multiple joint angles.
How does this compare to a hole saw notcher for my shop?
If you're doing production work or need speed, the abrasive notcher wins hands down. It's faster, produces less heat, and handles thin-walled tubing better than hole saws. Hole saw notchers are more economical for occasional use, but if tube notching is a regular part of your workflow, the TN-766 will pay for itself quickly through time savings and consistent quality.