Baileigh TN-225M Manual Pipe Notcher
Excl. VAT:
Incl. VAT:
Why Shop With Us?
✅ Free UK Delivery
✅ 30-Day Easy Returns
✅ Price Match Guarantee
✅ Manufacturer’s Warranty
Baileigh TN-225M Manual Tube Notcher
The Baileigh TN-225M is a heavy duty manual tube notcher designed to create perfect 90 degree birdmouth notches in 2-inch and 2,1/4 inch diameter tubes. Built with a rugged steel enclosure and hardened die sets, this tool delivers professional results without the need for power tools or expensive machinery.
When you need clean, precise notches for welding projects, the TN-225M is your go to solution. This manually operated notcher combines simplicity with strength, featuring a powerful lever action that makes quick work of tube preparation. Unlike complicated powered systems, this straightforward design gives you complete control over each cut.
The beauty of the TN-225M lies in its simplicity. You insert your tube, pull down the handle to create the first 90 degree notch, rotate the tube 180 degrees, and pull again to complete your perfect birdmouth notch. No electricity required, no complicated setups, just reliable performance every time.
Whether you're a professional fabricator, hobbyist metalworker, or maintenance technician, this notcher gives you the precision you need for tight fitting joints that make welding easier and stronger. The solid steel construction means it's built to last through years of workshop use, while the compact size makes it easy to mount on your bench or store when not in use.
Applications
- Handrail and Railing Fabrication: Create perfectly fitting joints for stair rails, deck railings, and safety barriers where tube sections need to meet at right angles.
- Roll Cage Construction: Build strong, precise roll cages for off-road vehicles, racing applications, and custom automotive projects with clean, tight-fitting joints.
- Gate and Fence Assembly: Fabricate durable metal gates and fencing where tubular components need to connect at 90-degree angles for maximum strength.
- Furniture Manufacturing: Produce custom metal furniture pieces like chairs, tables, and shelving units with professional-looking welded joints.
- Structural Framework: Construct frames, supports, and structural elements for workshops, garages, and light industrial applications.
- Custom Fabrication Projects: Tackle one-off builds, repairs, and creative metalworking projects that require precise tube notching.
Key Features & Benefits
- Rugged Steel Construction: You get a tool that's built to withstand daily workshop use. The solid steel enclosure means this notcher won't flex or wear out, delivering consistent results project after project.
- Hardened Die Sets: These precision-hardened dies stay sharp longer and create cleaner cuts than softer materials. You'll enjoy smooth operation and professional results with minimal maintenance.
- Powerful Lever Action: The mechanical advantage of the lever system means you can notch tubes with minimal effort. No struggling, no fatigue, just consistent cutting power with every pull.
- Perfect Birdmouth Notches: The 90-degree design creates ideal mating surfaces for strong, clean welds. Your joints will fit tighter, look better, and hold stronger than hand-cut alternatives.
- No Power Required: Work anywhere, anytime without worrying about electrical outlets or cords. The manual operation gives you complete portability and zero operating costs.
- Simple Two-Step Process: Create complete notches in seconds. One pull creates the first notch, rotate 180 degrees, one more pull completes the birdmouth. Even beginners can achieve professional results.
- Dual Tube Capacity: Handle both 50.8mm (2-inch) and 57.15mm (2-1/4-inch) diameter tubes with the same tool, giving you flexibility for various projects without changing equipment.
- Compact Footprint: The space-saving design (508mm x 178mm x 178mm) fits easily on workbenches or can be mounted where you need it, perfect for shops with limited space.
What's in the Box
- Baileigh TN-225M Manual Tube Notcher (complete assembled unit)
- Hardened die set (pre-installed)
- Mounting hardware for bench installation
- User manual and safety guidelines
- Baileigh warranty documentation
Baileigh TN-225M Specifications
| Model Number | TN-225M |
|---|---|
| Item Number | TN-225M |
| SKU | 2004661 |
| Notching Capacity | 50.8mm (2") & 57.15mm (2-1/4") |
Frequently Asked Questions
What materials can I notch with the TN225M?
You can notch a wide variety of metals including mild steel, stainless steel, aluminum, brass, and copper tubing. The hardened die sets are designed to handle both ferrous and non-ferrous materials. Just keep in mind that very thick-walled tubes may require more force, and extremely hard materials like hardened steel should be avoided to preserve your dies.
Do I need any special skills to operate this notcher?
Not at all! The TN-225M is designed for simplicity. If you can pull a lever and rotate a tube, you can use this tool. The two-step process (notch, rotate 180 degrees, notch again) creates perfect birdmouth joints every time. Many users achieve professional results on their very first attempt.
Can I mount this on a portable workbench or does it need permanent installation?
You have flexibility here. The TN-225M can be permanently bolted to your workbench for regular use, or you can mount it to a piece of plywood or steel plate for portability. Some users even clamp it in a heavy-duty bench vise when they need occasional notching. The key is ensuring it's stable and secure during operation.
How long do the dies last before needing replacement?
With proper use and care, the hardened die sets can last for thousands of notches. The longevity depends on the materials you're cutting and how you maintain the tool. Keep the dies clean, avoid cutting contaminated or painted tubes, and don't force oversized material through the notcher. Many professional fabricators report years of reliable service before needing replacement parts.
Will this work for creating angled joints other than 90 degrees?
The TN-225M is specifically designed for 90-degree birdmouth notches. If you need variable angles or compound cuts, you would need a different type of notcher (like a hole saw style notcher with angle adjustment). However, for the vast majority of handrail, fence, roll cage, and furniture applications, 90-degree notches are exactly what you need, and this tool does them perfectly.