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Baileigh TN-150M Manual Pipe Notcher

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Baileigh TN-150M Manual Tube Notcher

The Baileigh TN-150M is a compact, manually operated pipe notcher designed to create precision 90° notches in round pipe for perfect weld joints.

This portable tool handles three common tube sizes and delivers professional results whether you're working in your shop or on the job site.

If you're tired of struggling with imperfect tube joints that waste time and compromise weld quality, the TN-150M offers a straightforward solution. This manual tube notcher is built around a simple yet effective design that lets you create clean, accurate saddle notches with just a pull of the lever. No electricity required, no complicated setup, just reliable mechanical action that delivers consistent results every time.

The TN-150M addresses a common challenge in tube fabrication: achieving tight fitting joints that minimize gaps and ensure strong welds. With three pre-sized notching positions (31.75mm, 38.1mm, and 44.45mm), you can quickly notch the most commonly used tube sizes without measuring or adjusting. The eccentric blade mechanism cuts a perfect 90° notch on one side, then you simply rotate the tube 180° and repeat the process for a complete fishmouth notch that mates seamlessly with another tube.

Perfect for fabricators, welders, HVAC installers, and DIY enthusiasts, this notcher excels in both professional workshops and on site applications. At just 9kg, it's genuinely portable. You can bolt it to your bench for regular production work or take it directly to the installation site. Whether you're building roll cages, fabricating handrails, constructing furniture frames, or tackling custom metalworking projects, the TN-150M gives you the precision you need without the cost and complexity of powered notching equipment.

A overview image of the Baileigh TN-150M pipe notcher

Applications

  • Roll Cage & Chassis Construction: Create precise tube joints for automotive roll bars, off-road cages, and custom chassis frames
  • Handrail & Balustrade Fabrication: Notch tubes for professional railing installations in commercial and residential projects
  • Furniture Frame Building: Produce clean joints for metal furniture, shelving units, and display fixtures
  • Piping Systems: Prepare tubes for heating, ventilation, and plumbing assemblies that require tight-fitting connections
  • Custom Fabrication Projects: Handle unique metalworking tasks including gym equipment, bicycle frames, and structural assemblies
  • On-Site Installation & Repair: Bring precision notching directly to job sites without requiring electrical power

Key Features & Benefits

  • Three Pre-Sized Notching Positions: Handles 31.75mm, 38.1mm, and 44.45mm tubes without adjustment, so you can switch between common sizes quickly and get back to work faster
  • Pure Manual Operation: No electricity needed means you can work anywhere, from remote job sites to workshops without convenient power access, and you'll never worry about motor failures or electrical issues
  • Perfect 90° Notches Every Time: The precision blade and eccentric design ensure consistent saddle notches that fit together perfectly, reducing grinding time and creating stronger welds with minimal gaps
  • Truly Portable Design: Weighing just 9kg with compact dimensions, this notcher travels easily to any location. Throw it in your truck and take professional notching capability wherever you need it
  • Dual Mounting Options: Bolt it permanently to your workbench for production environments, or mount it temporarily for specific projects. The versatility adapts to your workflow
  • Solid Steel Construction: Built to last with quality materials and machined components that maintain accuracy over thousands of notches, ensuring your investment pays off for years
  • Simple Two-Step Process: Insert tube, pull lever, rotate 180°, pull again. The straightforward operation means anyone on your crew can create professional results with minimal training
  • Cost-Effective Solution: Delivers precision notching without the high price tag of electric or hydraulic models, making professional fabrication accessible for smaller operations and budget-conscious shops

What's in the Box

  • Baileigh TN-150M Manual Tube Notcher (complete assembled unit)
  • Mounting hardware for bench or wall installation
  • Operating instructions and safety guidelines

Baileigh TN-150M Specifications

Model Number TN-150M
SKU 2004645
Notching Capacity 31.75mm, 38.1mm, 44.45mm (0.75", 1.25", 1.5")
Notch Angle Fixed 90°
Power Source Manual operation (lever-action)
Weight 9 kg (19.8 lbs)
Dimensions 508 x 178 x 178 mm (20" x 7" x 7")

Frequently Asked Questions

Do I need any power tools to use the TN150M?

No, the TN-150M is completely manual. It operates using a lever-action mechanism that relies on your hand pressure. This means you can use it anywhere without electricity, making it perfect for remote job sites or workshops without convenient power access.

Can this notcher handle different wall thicknesses?

Yes, the TN-150M works with various wall thicknesses within its three tube diameter capacities. It's suitable for standard tubing walls commonly used in fabrication work. However, extremely thick-walled or heavy schedule pipe may require more effort to notch and could be better suited to hydraulic models.

How do I ensure both notches align perfectly for a tight fit?

The key is careful tube rotation. After creating the first notch, rotate the tube exactly 180° before making the second notch. Some fabricators mark the tube with a center line to ensure proper alignment. The TN-150M's precision blade creates consistent notches, so as long as your rotation is accurate, you'll achieve tight-fitting joints.

Is the notcher suitable for stainless steel and aluminum?

Yes, the TN-150M can notch mild steel, stainless steel, and aluminum tubing within its size range. Keep in mind that harder materials like stainless steel will require more lever pressure than mild steel or aluminum.

Can I mount this on a portable stand instead of a permanent bench?

Absolutely. While the TN-150M comes with mounting hardware for bench or wall installation, you can mount it to any stable platform including a portable welding table or custom stand. Just ensure whatever you mount it to is rigid enough to handle the leverage forces during operation.