Baileigh RDB-500 Hydraulic Tube and Pipe Bender
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Baileigh RDB-500 Hydraulic Tube Bender
Need to bend heavy wall pipe and large diameter tubing with professional precision? The Baileigh RDB-500 is your industrial workhorse, delivering massive bending capacity up to 89mm Schedule 40 pipe in a single smooth stroke without any stopping or ratcheting.
When your fabrication projects demand serious capacity, the RDB-500 steps up to the plate. This American made hydraulic rotary draw bender is built for shops that tackle large scale industrial work where lighter machines simply can't cut it.
What makes this machine special? You get true one shot bending up to 206 degrees. That means you can create complex bends without repositioning or ratcheting, which saves you valuable time and ensures every bend matches your specifications perfectly. The industrial grade low pressure hydraulic system provides smooth, controlled bending power while running quietly and safely, even at full capacity.
Control is literally at your feet. The variable speed foot pedal puts you in complete command of the bending process, letting you adjust speed on the fly for different materials and wall thicknesses. Meanwhile, the digital auto stop feature eliminates guesswork by stopping precisely at your programmed degree, making repeatable production runs effortless. Whether you're fabricating roll cages, industrial handrails, structural components, or custom pipe assemblies, the RDB-500 handles it all with professional accuracy and efficiency.
Product Video
Applications
- Industrial Infrastructure Projects: Bending large-diameter pipes for oil rigs, gas stations, and petrochemical facilities
- Military and Defense Manufacturing: Creating heavy-duty structural components and protective barriers that meet strict specifications
- Commercial Construction: Fabricating architectural handrails, safety barriers, and decorative metalwork for public spaces
- Custom Vehicle Fabrication: Building robust roll cages, bumpers, and chassis components for commercial and specialty vehicles
- Manufacturing and Production: Producing consistent, repeatable bends for small to medium production runs
- Maintenance and Repair Shops: Handling on-demand fabrication of replacement pipe assemblies and structural repairs
Key Features & Benefits
- Massive Bending Capacity: Handle tubes and pipes that smaller machines can't touch, including 89mm x 5.5mm Schedule 40 pipe, 76mm square tube, and 89mm round tube. This means you can take on bigger, more profitable projects.
- One-Shot Bending to 206°: Complete your bends in a single smooth motion without stopping or repositioning. This saves time, reduces material handling, and ensures consistent results every single time.
- Digital Auto-Stop Precision: Simply program your desired angle and let the machine do the rest. No more eyeballing angles or test bends, this feature pays for itself by eliminating costly material waste and rework.
- Variable Speed Foot Pedal Control: You stay in complete control with hands-free operation. Adjust bending speed for different materials while keeping your hands free to guide and position your workpiece.
- Built to Last: Solid steel construction weighing 820kg provides the stability and rigidity needed for accurate bends. This isn't a machine that walks across the floor or flexes under pressure.
- Lightning-Fast Cycle Time: Bend to 180° in just 36 seconds. When you're running production quantities, this speed translates directly to more finished parts per day and better profitability.
- Incredible Tooling Flexibility: Access over 5,000 drop-on tooling configurations for different diameters and centerline radii. Can't find what you need? Baileigh can create custom die sets to match your exact specifications.
- Industrial-Grade Hydraulics: The low-pressure hydraulic system runs quietly, safely, and reliably, giving you professional results without the noise and maintenance headaches of high-pressure systems.
What's in the Box
- Baileigh RDB-500 Hydraulic Tube and Pipe Bender (main unit)
- Variable speed foot pedal controller
- Digital degree indicator with auto-stop programming
- Operator's manual and documentation
- 1-year manufacturer's parts warranty
- Lifetime technical support access
Baileigh RDB-500 Specifications
| Model Number | RDB-500 |
|---|---|
| Power Requirements | 220V / 3-Phase, 50Hz |
| Maximum Bending Speed (to 180°) | 36 seconds |
| Maximum Bend Angle | 206° (single shot) |
| Mild Steel Solid Rod Capacity | 50mm (2") |
| Mild Steel Pipe (Schedule 40) | 89mm x 5.5mm wall (3" x .216") |
| Mild Steel Round Tube | 76mm x 6.5mm wall (3" x .250") |
| Mild Steel Square Tube | 76mm x 6.5mm wall (3" x .250") |
| Machine Weight | 820kg (1,808 lbs) |
Baileigh RDB-500 Manuals & Downloads
Frequently Asked Questions
Is tooling included with the RDB500?
No, tooling (dies and accessories) is sold separately. This approach lets you customize your setup based on your specific applications. Baileigh offers over 5,000 standard tooling configurations, and if you need something unique, they can manufacture custom die sets to your specifications.
What's the difference between centerline radius (CLR) and bend radius?
The centerline radius is measured from the center of rotation to the middle of your tubing. It determines how tight your bend will be. The RDB-500 offers a maximum CLR of 514mm, but the actual radius you can achieve depends on the material type, outside diameter, and wall thickness you're working with.
Can this machine handle stainless steel and aluminum?
Absolutely. The RDB-500 is designed to work with mild steel, stainless steel, chromoly, and aluminum. You'll notice the capacity varies by material, for example, you can bend up to 89mm x 5mm wall stainless steel round tube or 89mm x 6.5mm wall aluminum pipe.
How does the digital autostop feature work?
Simply program the exact degree you want to bend to using the digital controller. When you activate the bending cycle via the foot pedal, the machine automatically stops when it reaches your programmed angle. This ensures perfect repeatability for production runs and eliminates measurement errors.
What kind of maintenance does the RDB500 require?
The industrial-grade low-pressure hydraulic system is designed for reliability and minimal maintenance. Regular tasks include checking hydraulic fluid levels, lubricating moving parts per the manual's schedule, and keeping the machine clean. The solid steel construction and quality components mean less downtime and more productivity.