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Baileigh RDB-250 Tube Bender

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Baileigh Industrial RDB-250 Programmable Tube Bender

The Baileigh RDB-250 is a professional grade, computer-programmable rotary draw tube bender that transforms complex metal fabrication projects into fast, repeatable, and precise work.

Are you tired of manually setting up the same bends over and over? The RDB-250 was designed specifically to solve that problem. This compact yet powerful tube bender gives you the ability to store up to 170 complete programs (each containing up to 10 bends) right in the machine's memory. Once you've programmed a part, you can produce identical pieces at lightning speed with just the touch of a button.

What sets this machine apart is its combination of raw power and smart technology. It handles everything from delicate 6mm tubing to heavy duty 64mm mild steel tubes and 60mm Schedule 40 pipe. Whether you're building custom chassis for race cars, fabricating handrails for commercial projects, or creating intricate metal art, the RDB-250 gives you the precision and speed you need to meet deadlines without sacrificing quality.

The intuitive touchscreen controller makes programming simple, even for complex multi-bend parts. You can operate the machine in three ways: fully automatic mode using stored programs, manual mode with the touchscreen, or hands-free using the convenient foot pedal. This versatility means you're covered whether you're running high-volume production or crafting one-off prototypes. Plus, with Baileigh's legendary customer support and lifetime technical assistance, you're never on your own when questions arise.

A overview image of the Baileigh RDB-250

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Applications

  • Custom Chassis Fabrication: Perfect for building roll cages, tube chassis, and structural frameworks for automotive and racing applications
  • Handrail and Railing Systems: Create professional commercial and residential handrails with consistent, code-compliant bends
  • Plumbing: Fabricate custom piping runs and ductwork with precision bends that fit perfectly the first time
  • Metal Art and Sculpture: Bring your creative visions to life with complex curves and serpentine bends in various materials
  • Industrial Equipment Manufacturing: Build frames, supports, and structural components for machinery and equipment
  • Prototype Development: Quickly iterate designs and create test pieces without time-consuming manual setup

Key Features & Benefits

  • Lightning-Fast Bending Speed: Completes 180° bends in just 9 seconds, dramatically increasing your productivity compared to manual or hydraulic benders. This means you can finish projects faster and take on more work.
  • Massive Program Storage: Store 170 complete programs with 10 bends each in internal memory, plus unlimited storage via SD card. Once you program a part, you'll never have to measure and set up that bend sequence again.
  • User-Friendly Touchscreen Control: The intuitive interface makes programming easy, even for operators without extensive CNC experience. You spend less time training and more time producing.
  • Six Adjustable Bending Speeds: Choose the optimal speed for your material and wall thickness to prevent damage and ensure perfect bends every time. This flexibility protects your investment in expensive materials.
  • Quick-Release Counter Die System: Remove finished parts in seconds without tools or complicated procedures. This time-saving feature keeps your workflow moving smoothly.
  • Manual Mode Flexibility: Switch to manual operation for one-off prototypes or testing without needing to create a full program. You get the best of both worlds: automation when you need it, manual control when you don't.
  • Optional Indexing Table Compatibility: Add precision positioning tables (up to 20 feet long) for perfect plane-of-bend alignment and consistent spacing between bends on long workpieces.
  • Lifetime Technical Support: Baileigh backs you up with expert advice and troubleshooting for as long as you own the machine. This peace of mind is invaluable when production is on the line.

What's in the Box

  • RDB-250 Tube Bender main unit
  • Touch screen programmable controller with 170-program memory
  • Foot pedal for hands-free operation
  • Operator's manual with setup and programming instructions
  • 1-year parts warranty documentation
  • Lifetime technical support access

Baileigh RDB-250 Specifications

Model RDB-250
Power Requirements 220V, 50Hz, 1-Phase
Maximum Bending Speed (180°) 9 seconds
Available Bending Speeds 6 selectable speeds
Maximum Bend Angle 180° standard (360° with optional universal bend plate)
Program Storage 170 programs (10 bends per program) internal memory
External Storage SD card support (unlimited programs)
Shipping Weight 278 kg (612 lbs)
Shipping Dimensions 1016mm x 813mm x 1092mm (40" x 32" x 43")
Warranty 1-year parts warranty, lifetime technical support

Frequently Asked Questions

Does the machine come with bending dies?

No, the RDB-250 does not include bending dies or tooling. Dies must be purchased separately based on your specific tube and pipe sizes. Baileigh offers comprehensive die set packages for round tube, square tube, and pipe applications. Your supplier can help you select the right tooling packages for your needs. This approach keeps the base machine price competitive while letting you customize your setup.

Can I bend stainless steel and aluminum, or just mild steel?

Absolutely! The RDB-250 handles mild steel, stainless steel, chromoly, and aluminum with ease. The machine offers six different bending speeds, allowing you to adjust for different materials and wall thicknesses. Stainless steel and chromoly typically require slower speeds, while mild steel and aluminum can be bent faster. The touchscreen lets you save optimal speed settings for each material in your programs.

How difficult is it to program bends?

The touchscreen interface is designed to be user-friendly, even for operators without CNC experience. You simply input your desired bend angles, select the bending speed, and specify quantities. The machine walks you through the process step by step. For one-off parts or testing, you can skip programming entirely and use manual mode with the foot pedal. Most operators become comfortable with basic programming within a few hours.

What's the difference between this and a manual or hydraulic bender?

Speed and repeatability are the game changers. While manual and hydraulic benders require you to set up and measure each bend individually, the RDB-250 remembers your setups and reproduces them perfectly every time. A bend sequence that might take 10 minutes to set up and execute manually happens in under a minute with stored programs. For production runs or repeat projects, this time savings quickly justifies the investment.

Do I need special electrical service for this machine?

The RDB-250 requires 220V single-phase power, which is standard in most commercial and industrial facilities. You'll want to have a qualified electrician verify your power supply and install the appropriate circuit and outlet. The machine draws enough power to handle heavy-duty bending but doesn't require three-phase power, making installation simpler and more affordable than some larger industrial benders.