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Baileigh RDB-125 Hydraulic Rotary Draw Bender

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Baileigh RDB-125 Hydraulic Tube Bender

The Baileigh RDB-125 is your entry into professional hydraulic tube bending without breaking the bank. This powerful yet affordable machine transforms time consuming manual bending into effortless, repeatable work that saves your back and boosts your productivity.

Are you tired of wrestling with a manual bender? The RDB-125 is designed specifically for fabricators who want to step up from manual bending to hydraulic power. This is Baileigh's first hydraulic model in their rotary draw bender lineup, bridging the gap between basic manual machines and high end automated systems.

Built with the same rugged steel construction and precision engineering that Baileigh is known for, the RDB-125 uses low pressure industrial grade hydraulics to make bending smooth, quiet, and safe. You'll work faster and with less fatigue, while maintaining the precision that professional results demand. The machine handles impressive capacity for its price point: up to 64mm round tube, 50mm square tube, and 60mm Schedule 40 pipe in mild steel.

What makes the RDB-125 particularly smart is its compatibility with Baileigh's extensive drop-on tooling system. With over 5,000 die configurations available, you can tackle virtually any project that comes through your shop. Whether you're fabricating custom handrails, building race car chassis, modifying trailers, or creating one off custom pieces, this machine adapts to your needs. The tooling swaps out quickly, so you're not wasting valuable time on changeovers.

A overview image of the Baileigh RDB-125 tube bender

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Applications

  • Custom Handrail Fabrication: Create smooth, professional bends for residential and commercial railing systems with consistent results every time
  • Automotive Chassis Work: Build or modify roll cages, exhaust systems, and frame components for race cars, hot rods, and restoration projects
  • Trailer Modifications: Bend tubing for custom trailer frames, side rails, and specialized equipment racks
  • Motorcycle and Custom Vehicle Parts: Form handlebars, exhaust pipes, and frame components with precision
  • HVAC and Industrial Piping: Shape Schedule 40 pipe and tubing for industrial installations and custom ductwork
  • Furniture and Architectural Metalwork: Create unique metal furniture frames, decorative elements, and architectural features

Key Features & Benefits

  • Hydraulic Operation: The industrial-grade hydraulic system does the heavy lifting for you. No more physical strain or fatigue from manual bending. Your foot controls the pedal, leaving both hands free to guide and position your material.
  • 200° Bending Capacity: Achieve true 180° bends without repositioning your dies. The extra 20 degrees accounts for material springback, meaning you get perfect bends every time. It takes just 4 foot pedal strokes to reach 180°, making repetitive work quick and consistent.
  • Anti-Springback Mechanism: This clever feature holds your bend in place when you retract the hydraulic cylinder. You can pause, reposition, and continue without losing your progress. It's a time-saver that also ensures accuracy on multi-bend projects.
  • Quick-Release Counter Die Positioner: Loading and unloading material becomes effortless. The quick-release mechanism means you spend less time fumbling with setup and more time producing quality work.
  • Compatible with Baileigh's Drop-On Dies: You're not locked into one tube size. The universal tooling system accepts hundreds of different die sets for round tube, square tube, and pipe. As your business grows and project requirements change, your bender grows with you.
  • 220V Single-Phase Power: The EU version runs on standard 220V, 50Hz single-phase power. No special electrical setup required in most shops. Just plug it in and you're ready to work.
  • USA Manufacturing: Built in the United States with heavy steel construction and replaceable bronze bushings at all pivot points. This machine is designed for years of reliable service.
  • 1-Year Warranty Plus Lifetime Technical Support: Your investment is protected with a comprehensive warranty, and Baileigh's expert team is available for the life of your machine to help with questions, troubleshooting, and project advice.

What's in the Box

  • RDB-125 Main Bending Unit – The complete hydraulic bender assembly with integrated degree dial
  • Heavy-Duty Floor Stand – Sturdy pedestal mount for stable operation
  • Foot Pedal Controller – Hands-free operation for precise control
  • Quick-Release Counter Die System – Pre-installed for easy material loading
  • Operator's Manual – Complete setup and operating instructions
  • Warranty Documentation – 1-year parts warranty certificate

Baileigh RDB-125 Specifications

Model Number RDB-125
Country of Manufacture United States
Power Requirements 220V, 50Hz, Single-Phase
Maximum Bending Angle 200° (allows true 180° bends)
Hydraulic System Low-pressure industrial-grade
Control Type Foot pedal operation
Minimum Center Line Radius (CLR) 13 mm
Maximum Center Line Radius (CLR) 267 mm
Minimum Outside Diameter 6 mm

Frequently Asked Questions

What tooling do I need to get started?

The RDB-125 requires die sets that are sold separately. Each die set is specific to your tube size and the centerline radius you need. Most fabricators start with one or two die sets for their most common tube sizes and add more as projects require. Baileigh offers over 5,000 different die configurations for round tube, square tube, and pipe applications.

Can this machine handle stainless steel and chromoly?

Yes. The RDB-125 can bend stainless steel and chromoly tubing, though the maximum capacity is slightly reduced compared to mild steel. For example, you can bend up to 60mm diameter stainless round tube with a 3mm wall thickness, and 50mm chromoly round tube with a 3mm wall.

How does the antispringback mechanism work?

When you're making a bend, the anti-springback mechanism locks the material in position when you release the foot pedal. This means you can retract the hydraulic cylinder between strokes without losing your place in the bend. It's particularly useful for complex multi-bend projects where precision matters.

What maintenance does the RDB125 require?

Basic maintenance is simple. Grease the four grease zerks at the main spindle pivots monthly with just two pumps from a standard grease gun. Check hydraulic fluid levels regularly and change the fluid and filter when the filter gauge indicates. Check periodically for hydraulic leaks. The replaceable bronze bushings ensure long service life.

Is the machine portable, or does it need to be permanently installed?

The RDB-125 sits on a floor stand and weighs 160 kg, so while it's not easily moved by one person, it doesn't require permanent installation. Many shops position it where needed and leave it in place. The single-phase power requirement means you don't need special electrical installation in most facilities.