Baileigh RDB-100 Tube And Pipe Bender
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Baileigh RDB-100
The Baileigh RDB-100 is a professional grade manual tube and pipe bender designed to deliver precision bends up to 206 degrees without re indexing. Perfect for fabricators working with lower production runs who refuse to compromise on quality.
When you need professional looking bends but don't require the speed of a hydraulic system, the RDB-100 hits the sweet spot. This manual rotary draw bender combines rugged steel plate construction with intelligent design features that make complex bending jobs surprisingly straightforward.
What sets this bender apart is its large diameter indexing plate. Unlike most manual tube benders that force you to stop, re index, and re pin after 180 degrees, the RDB-100 lets you bend up to 206 degrees in one continuous operation. This means you can account for springback and achieve perfect 180-degree bends without the frustration of repositioning your material.
The machine ships almost ready to use, with only the stand and handle requiring simple attachment. You'll find it compatible with hundreds of round and square tubing die sets plus round pipe dies, giving you the flexibility to tackle diverse projects. Whether you're fabricating chassis components, building handrails, creating custom exhaust systems, or working on architectural metalwork, the RDB-100 handles mild steel, stainless steel, chromoly, and aluminum with impressive capacity.
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Applications
- Automotive and Motorsport Fabrication: Build custom roll cages, chassis components, and exhaust systems with precise, repeatable bends that meet professional standards.
- Architectural Metalwork: Create elegant handrails, balustrades, and decorative metal features with smooth, professional curves that enhance any space.
- Custom Furniture Manufacturing: Fabricate modern metal furniture frames, chair components, and table structures with consistent bends across production runs.
- Industrial Piping: Form ductwork, ventilation systems, and industrial piping with accurate angles that ensure proper fit and function.
- Marine and Boat Building: Craft stainless steel railings, frame components, and structural elements that withstand harsh marine environments.
- Prototype Development: Test designs and create samples quickly without the overhead of hydraulic equipment, perfect for shops handling varied projects.
Key Features & Benefits
- Extended Bending Range Saves Time: Bend up to 206 degrees without re-indexing. This extra capacity compensates for material springback, so you achieve perfect 180-degree bends on the first try instead of having to reposition and guess.
- Quick-Release Counter Die System: Load and unload your material in seconds, not minutes. The quick-release mechanism means you spend more time bending and less time fumbling with tooling, keeping your production moving smoothly.
- Dual Operation Modes for Versatility: Switch between ratcheting operation for heavy-gauge materials and manual override for lighter tubes. The manual mode lets you walk around the bender for faster work on thin-wall tubing.
- Precision Degree Scale: See exactly where you are with the integrated degree dial. Every piece of tooling includes a start-of-bend indicator line, so complex serpentine bends become manageable instead of mysterious.
- Tension Springback Mechanism: Your bend stays locked in position as you ratchet forward. No slippage, no guessing, just consistent results every single time you pull the handle.
- Professional Construction Quality: Built from thick steel plate with replaceable bronze bushings at all pivot points. This isn't a tool that loosens up after a few months; it's engineered for years of daily use.
- Universal Die Compatibility: Accept hundreds of different die sets without proprietary limitations. Baileigh's drop-on tooling system means you can expand your capabilities as your work demands change.
- Lifetime Technical Support: When you have questions or hit an unusual bending challenge, Baileigh's experienced team is available for as long as you own the machine.
What's in the Box
- RDB-100 bender (mostly pre-assembled)
- Heavy-duty steel stand with mounting hardware
- Bending handle with ratcheting mechanism
- Integrated degree dial and pointer
- Comprehensive operator's manual
- Setup and assembly instructions
- Safety guidelines and maintenance schedule
- Access to lifetime technical support
Baileigh RDB-100 Specifications
| Model Number | RDB-100 |
|---|---|
| Operation Type | Manual Rotary Draw |
| Maximum Bend Angle | 206° (180° plus springback) |
| Bending Increment | 7° per ratchet click |
Baileigh RDB-100 Manuals & Downloads
Frequently Asked Questions
Do I need special tooling for different tube sizes?
Yes, die sets are required for each tube size and centerline radius you plan to bend. The RDB-100 uses Baileigh's standard drop-on die sets, which means you have access to hundreds of configurations. Think of it like having different drill bits for different holes. Each die set typically costs between £500-600 and includes the bend die, clamp die, and counter die specific to your tube size. Contact Baileigh's specialists to determine which die sets match your most common projects.
Can this handle stainless steel and aluminum as well as mild steel?
Absolutely. The RDB-100 works with mild steel, stainless steel, chromoly, and aluminum. However, each material has different capacities due to varying tensile strengths. For example, you can bend 45mm mild steel round tube but only 38mm stainless steel round tube (both with 2mm walls). The provided specifications table shows exact capacities for each material type.
How difficult is it to change between different tube sizes?
Die changes take about one minute once you're familiar with the process. The RDB-100 uses a top-loading design with quick-release mechanisms. Simply release the counter die, swap out the tooling set, and you're ready for your next size. No complex disassembly required.
What's the difference between the ratcheting mode and manual override?
The ratcheting system is your workhorse for standard and heavy-gauge materials, advancing 7 degrees per click with mechanical advantage. When you're working with lighter gauge tubing where you don't need as much force, flip to manual override mode. This lets you simply walk around the bender pushing the handle continuously, which is much faster for thin-wall applications.
Does it come with everything I need to start bending?
The machine comes with the stand, handle, and degree dial, everything you need except the die sets. You'll need to purchase die sets separately based on the specific tube and pipe sizes you work with. This approach actually saves you money since you only buy the tooling you'll actually use rather than paying for dies you'll never need.