Baileigh R-H45 Hydraulic Roll Bender
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Baileigh R-H45
The Baileigh R-H45 is a professional grade hydraulic roll bender that brings precision and power to your metal fabrication shop. Whether you're bending large radius curves in heavy duty materials or running production jobs that demand consistency, this machine delivers repeatable results every single time.
Are you tired of inconsistent bends that waste material and cost you time? The R-H45 solves that problem with intelligent hydraulic controls and programmable positioning. This isn't your typical roll bender. It's engineered with three driven rolls powered by an industrial motor and transmission, giving you the muscle to bend up to 2" square tubing with .120" wall thickness or 2" Schedule 40 pipe without breaking a sweat.
What makes this machine special is how it thinks ahead for you. The digital readout with programmable stops means you set your parameters once, and the machine remembers. No more guessing, no more trial and error, just accurate bends that match your specs. Plus, it runs on standard 220-volt single phase power, so you won't need special electrical work at your shop or job site.
Built on a fully welded steel plate frame, the R-H45 is designed to handle maximum capacity bending for years without flexing or losing accuracy. The thoughtful design even lets you tip the entire machine backward into a horizontal position when you're working with larger diameter projects, giving you flexibility that other machines simply can't match.
Product Video
Applications
- Handrail and Balustrade Fabrication: Create smooth, consistent curves for architectural metalwork, stairways, and decorative railings without leaving visible seams or distortion
- Roll Cage Construction: Bend tubing for automotive roll cages, race car frames, and safety structures with the precision and repeatability that safety applications demand
- Structural Steel Forming: Shape angle iron, flat bar, and square tubing for building frameworks, support structures, and custom fabrication projects
- HVAC and Ductwork: Form large radius bends in round and square tubing for ventilation systems, exhaust routing, and industrial ductwork
- Furniture and Display Manufacturing: Craft curved metal components for commercial furniture, retail displays, and architectural features with production-level consistency
- Agricultural Equipment Repair: Bend replacement parts and custom components for farm machinery, livestock equipment, and field infrastructure right at your shop or on-site
Key Features & Benefits
- Three Driven Rolls with Industrial Power: Unlike cheaper machines where only one roll is powered, all three rolls on the R-H45 are driven by an industrial-grade motor and transmission. This means smoother material feeding, better control over the bending process, and less manual wrestling with your workpiece.
- Digital Readout with Programmable Memory: Stop wasting time with trial-and-error adjustments. Program your upward and downward roll positions once, save them, and get identical bends every time you run that job. It's like having a skilled operator's muscle memory built right into the machine.
- Siemens Inverter Drive Technology: Soft startups protect your motor and extend its life, while overload protection keeps your investment safe from damage. This isn't just about reliability, it's about protecting your bottom line with components that last.
- Industrial-Grade Hydraulic System: Hydraulic power moves the top forming roll with silky-smooth precision. No jerky mechanical adjustments or manual cranking. You get seamless, controlled movement that translates directly into better bend quality.
- Foot Pedal Control for Hands-Free Operation: Keep both hands on your material while you control the machine with your foot. It's safer, more efficient, and lets you maintain proper positioning throughout the entire bending process.
- Tip-Back Design for Large Diameter Work: When you need to roll bigger circles, simply tip the machine backward into a horizontal position. This clever design feature gives you workspace flexibility without needing a second machine or complicated workarounds.
- Segment Rolls and Lateral Guides Included: Many manufacturers charge extra for these essential accessories, but they come standard with your R-H45. The segment rolls give you versatility across different material profiles, while lateral roll guides keep everything tracking perfectly when you're doing coil work.
- Fully-Welded Steel Frame Construction: Bolt-together frames flex under load and lose accuracy over time. The R-H45's welded steel plate frame stays rigid and true, delivering consistent results even when you're pushing the machine to its limits.
What's in the Box
- R-H45 Hydraulic Roll Bender (main unit with three driven rolls)
- Standard Segment Roll Set (pre-installed for immediate use)
- Lateral Roll Guides (for coiling operations)
- Operator Control Pendant (with all control buttons and DRO programmer)
- Foot Pedal (for hands-free machine control)
- Owner's Manual and Technical Documentation
- 1-Year Parts Warranty Certificate
Baileigh R-H45 Specifications
| Model Number | R-H45 |
|---|---|
| Part Number | BA9-1006835 |
| Round Tube Capacity | 2.75" (0.083" wall) / Min. Diameter: 60" |
| Pipe Capacity | 2" Schedule 40 / Min. Diameter: 48" |
| Square Tube Capacity | 2" (0.120" wall) / Min. Diameter: 51" |
| Number of Driven Rolls | 3 (all rolls powered) |
| Motor Power | 3 HP |
| Voltage | 220V Single Phase, 60 Hz |
| Machine Weight | 1,000 lbs (454 kg) |
Baileigh R-H45 Manuals & Downloads
Frequently Asked Questions
Can I run this machine on standard shop power, or do I need special electrical work?
The R-H45 runs on 220-volt single-phase power, which is standard in most fabrication shops. You won't need three-phase power or expensive electrical upgrades, making this machine perfect for smaller shops or mobile applications. Just verify you have the appropriate 220V outlet available.
How repeatable are the bends? Will I get consistent results for production runs?
Extremely repeatable. The digital readout with programmable memory stores your exact roll positions, so every bend matches the first one. This makes the R-H45 ideal for production work where consistency is crucial. Once you dial in your settings, you can run hundreds of identical parts without constant re-adjustment.
What maintenance does this machine require?
The R-H45 is designed for low maintenance. Keep the rolls clean and lightly oiled, check hydraulic fluid levels periodically, and ensure the Siemens inverter stays dust-free. The soft-start feature actually reduces wear on the motor, extending its life. Most shops find they can run this machine hard with just basic preventive maintenance.
Can I bend stainless steel or other materials besides mild steel?
Yes, but the capacity specs are based on 60,000 PSI mild steel. For harder materials like stainless steel or higher-grade alloys, you'll need to reduce the maximum size accordingly. The machine handles various materials well, just account for material strength when planning your bends.
Are additional roll sets expensive? What if I need to bend different profiles?
Additional tooling sets typically range around $1,200 per set and are available for common profiles like different pipe sizes, round stock, and specialized shapes. The segment rolls that come standard handle most general fabrication work, but specialized profiles benefit from dedicated tooling. Baileigh stocks these accessories for quick availability.