Baileigh R-H120 Hydraulic Double Pinch Roll Bender
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Baileigh R-H120 Roll Bender
The Baileigh R-H120 is a professional grade hydraulic double pinch roll bender designed for high capacity production environments. This powerful machine transforms metal tubes, pipes, angle iron, and flat bar into precise curves and rings, making it the ideal workhorse for fabrication shops that demand both power and accuracy.
When your fabrication shop needs serious production capacity, the R-H120 delivers without compromise. This isn't your average roll bender. With the ability to handle up to 127mm (5-inch) schedule 40 pipe and 140mm round tube, you're looking at a machine that tackles jobs other benders simply can't manage.
What sets the R-H120 apart is its intelligent double pinch design. Unlike single pinch machines that leave you with wasted straight sections at the beginning and end of each bend, this system lets you pre bend and post bend your material. That means less scrap, lower material costs, and higher profit margins on every job. The machine features three hydraulically driven rolls working in harmony. The top roll stays fixed while two independent bottom rolls adjust via powerful hydraulic cylinders, giving you unprecedented control over your bending operations.
Built for the demanding realities of production work, the R-H120 features a heavy duty steel plate framework that's both bolted and welded. This construction method eliminates flex even when you're pushing the machine to its maximum capacity. Whether you're fabricating structural components, creating architectural metalwork, or producing custom industrial parts, this machine handles it all with professional precision. It's equally at home in metal fabrication shops, structural steel facilities, and custom manufacturing operations where quality and repeatability are non negotiable.
Product Video
Applications
- Structural Steel Fabrication: Creating curved beams, arches, and custom structural elements for buildings, bridges, and infrastructure projects
- Architectural Metalwork: Producing elegant curved handrails, decorative metal arches, circular staircases, and contemporary building facades
- Industrial Manufacturing: Rolling large diameter pipes for processing plants, forming pressure vessels, and creating custom ductwork systems
- Agricultural Equipment: Fabricating curved frames for greenhouse structures, livestock equipment, and specialized farming machinery
- Heavy Equipment Manufacturing: Bending thick-walled tubing for construction equipment frames, roll cages, and protective structures
- Custom Metal Art and Sculpture: Creating large-scale artistic installations, public art pieces, and architectural features requiring precision curves
Key Features & Benefits
- Triple Hydraulic Drive System: All three rolls are hydraulically powered, giving you consistent pressure and smooth operation throughout every bend. No manual cranking means less operator fatigue and faster production cycles.
- Double Pinch Design That Saves Money: Pre-bend and post-bend your material to minimize those frustrating straight sections that typically end up in the scrap bin. This feature alone can save you thousands in material costs over the life of the machine.
- Vertical and Horizontal Operation: Need to roll a tight diameter? Go vertical. Working with larger radii? Switch to horizontal. This flexibility means you can handle a much wider range of jobs without needing multiple machines.
- Digital Readout for Perfect Repeatability: The integrated digital display shows exact roll positions, so when you nail that perfect bend, you can replicate it dozens or hundreds of times with absolute consistency. No guesswork, no trial and error on production runs.
- Movable Control Pendant with Foot Pedals: Keep your hands free to guide material while your feet control the machine's direction. This ergonomic design speeds up your workflow and reduces operator strain during long production days.
- Hydraulic Lateral Roll Guides: Built-in guide rolls prevent material from twisting or wandering during the bending process. You get clean, true bends every single time without fighting the material.
- Industrial-Grade Portuguese Construction: Manufactured in Portugal with precision engineering and quality components, this machine is built to run day after day in demanding production environments.
- Overload Protection: The hydraulic system includes safety features that protect both the machine and your material from damage if you accidentally exceed capacity.
What's in the Box
- R-H120 Hydraulic Roll Bender (fully assembled main unit)
- Heavy-duty steel plate framework base
- Movable operator control pendant with integrated controls
- Foot pedal control system (forward and reverse)
- Digital readout display unit
- Standard hardened steel roll set (installed)
- Hydraulic lateral roll guides
- Segment rolls for material support
- Power cable and electrical components
- Operator's manual and safety documentation
- Technical specifications sheet
- One-year parts warranty registration
Baileigh R-H120 Specifications
| Model Number | R-H120 |
|---|---|
| Country of Manufacture | Portugal |
| Pipe Capacity | 127mm (6mm wall) / Min. Diameter: 1,854mm |
| Round Tube Capacity | 140mm (3mm wall) / Min. Diameter: 2,997mm |
| Square Tube Capacity | 101mm (5mm wall) / Min. Diameter: 2,997mm |
| Solid Round Capacity | 60mm / Min. Diameter: 1,016mm |
| Number of Driven Rolls | 3 (triple hydraulic drive) |
| Roll Adjustment | Hydraulic |
Baileigh R-H120 Manuals & Downloads
Frequently Asked Questions
How much floor space do I need for the RH120?
You'll need approximately 2.1 meters by 1.6 meters of floor space for the machine itself, but plan for additional clearance around all sides for material handling. When operating in horizontal mode for large diameter bends, you'll want extra space behind the machine. A total working area of about 4 meters by 3 meters is ideal for comfortable operation.
Can this machine handle stainless steel and other materials beyond mild steel?
Yes, absolutely. While the capacity specifications are based on mild steel with 60,000 PSI tensile strength, the R-H120 can work with stainless steel, aluminum, and other materials. However, harder materials like stainless steel will require you to work at reduced capacity (typically 70-80% of the stated mild steel capacity). Always consult the material conversion charts or contact Baileigh technical support for specific material recommendations.
Do I need special tooling for different tube sizes and shapes?
The R-H120 comes with standard hardened rolls that handle most common applications. However, for optimal results with certain materials or specific shapes (like specialized profiles or very thin-walled tubing), you may want to invest in optional tooling sets. Baileigh offers a wide range of custom dies and tooling specifically designed for the R-H120. Their technical sales team can help you determine what tooling best suits your specific applications.
How difficult is it to switch between vertical and horizontal operation?
The R-H120 features a hydraulic tipping system that makes switching between vertical and horizontal positions straightforward and safe. The process takes just a few minutes and doesn't require special tools. Your operator will quickly become comfortable with the transition. The vertical position is perfect for tighter diameter work, while horizontal mode gives you the leverage needed for larger radius bends.
What kind of maintenance does this machine require?
Regular maintenance is straightforward and keeps your R-H120 running reliably for years. Check hydraulic fluid levels weekly, inspect hydraulic lines for wear monthly, and keep the rolls clean and lightly oiled. The digital readout should be checked periodically for calibration. Baileigh provides detailed maintenance schedules in the operator's manual, and their lifetime technical support means you're never alone if questions arise. Most shops find that basic preventive maintenance takes less than an hour per month.