Baileigh R-CNC80 CNC Roll Bender
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Baileigh R-CNC80
The Baileigh R-CNC80 is a professional grade CNC hydraulic roll bender designed to handle complex tube, pipe, and profile bending with precision and repeatability. This Portuguese manufactured machine brings industrial level automation to your fabrication shop, allowing you to produce consistent, high quality bends in production runs or custom projects.
Are you tired of inconsistent bends and material waste? The R-CNC80 is built to solve these exact problems. This double pinch ring roller combines cutting edge CNC technology with rugged Portuguese engineering to deliver professional results every time you bend material.
What makes this machine special is its ability to handle an impressive variety of profiles. Whether you're working with 3-inch schedule 40 pipe, 4-inch round tube, square tube, flat bar, or angle iron, the R-CNC80 adapts to your needs. The machine features three driven rolls with variable speed control, giving you four speeds for the top roll and two speeds for the bottom rolls. This flexibility means you can fine-tune your bending process for different materials and applications.
The real game changer here is the CNC control system. With a handheld digital console, you can quickly select from 75 profile calibrations, program custom bend sequences, and store up to 40 programs with 24 parts or segments each. This means you can set up complex production runs once and repeat them perfectly every time. The X-axis encoder automatically feeds material to your programmed length, while the Y-axis works in coordination to create smooth transitions between bends. You'll spend less time measuring and more time producing.
Built with an electro-welded steel framework and heavy steel plate construction, this machine is engineered for years of reliable service. Baileigh incorporates premium components from industry leaders like Rexroth and Schneider Electric, ensuring durability and precision. Plus, you can operate the machine vertically or lay it horizontally to handle long material without worrying about large parts swinging overhead. This versatility makes it perfect for fabrication shops, metal manufacturers, and custom metalwork businesses that need consistent, repeatable results.
Applications
- Architectural Metalwork: Create custom curved railings, staircases, and decorative metal features for commercial and residential projects with consistent radius bends.
- HVAC and Ductwork: Roll pipes and tubes for heating, ventilation, and air conditioning systems, including complex multi-radius duct configurations.
- Automotive and Motorsports: Fabricate roll cages, chassis components, exhaust systems, and custom tube frames with precision and repeatability.
- Window and Door Manufacturing: Bend complex profiles for curved windows, arched doorways, and custom metal frame assemblies with smooth transitions.
- Furniture and Fixture Production: Produce curved components for commercial furniture, display racks, shelving systems, and store fixtures in production quantities.
- Industrial Equipment Manufacturing: Create curved components for conveyor systems, machine guards, material handling equipment, and structural frames.
Key Features & Benefits
- CNC Programming Power: Store up to 40 complete programs with 24 bends each. This means you can save your most common jobs and recall them instantly, eliminating setup time and reducing errors on repeat orders.
- 75 Profile Calibrations Built-In: The handheld digital console gives you instant access to pre-programmed settings for different material types and profiles. You don't need to be a programming expert to get professional results.
- Automatic Material Feeding: The X-axis encoder takes the guesswork out of positioning. Simply program your desired length, and the machine feeds the material automatically to the exact distance you need. This saves time and ensures consistency across production runs.
- Double-Pinch Design: This feature minimizes wasted straight sections at the beginning and end of your bends. The single pinch with interchangeable bottom rolls gives you ultimate control, reducing scrap and saving you money on materials.
- Vertical or Horizontal Operation: Need to bend long material? Simply lay the machine on its back in horizontal mode to keep large parts from swinging overhead. This flexibility makes the machine safer and more practical for various shop layouts.
- Variable Speed Control: With four speeds for the top roll and two speeds for the bottom rolls, you have complete control over the bending process. This allows you to work with different materials and achieve smooth, consistent results.
- Built-In Quality Components: Featuring Rexroth and Schneider Electric components, this machine delivers the reliability you need for daily production work. The electro-welded steel framework means the machine won't flex or buckle even when working at full capacity.
- Complete Tooling Package Included: The machine comes standard with a universal tooling set for rolling square tube, flat bar, solid material, and angle iron. You can start working right away without additional tooling purchases.
What's in the Box
- R-CNC80 Roll Bender Machine (fully assembled main unit with electro-welded steel frame and three driven hydraulic rolls)
- Handheld Digital Control Console (user-friendly CNC controller with touchscreen interface for programming and operation)
- Complete Universal Tooling Set (standard tooling for square tube, flat bar, solid round material, and angle iron applications)
- Controller Podium with Foot Pedal (ergonomic control station allowing hands-free operation for improved workflow and safety)
- Interchangeable Bottom Rolls (set of rolls designed for the double-pinch system to accommodate various profile shapes and sizes)
- Technical Documentation (complete operator's manual with specifications, setup instructions, programming guide, and maintenance procedures)
- 1-Year Parts Warranty Certificate (full warranty coverage backed by Baileigh Industrial's lifetime technical support commitment)
Baileigh R-CNC80 Specifications
| Model Number | R-CNC80 |
|---|---|
| Country of Manufacture | Portugal |
| Pipe Capacity | 3" Schedule 40 (Min. Dia. 64") |
| Round Tube Capacity | 4" x .075" wall (Min. Dia. 68") |
| Square Tube Capacity | 3.15" x .157" wall |
| Motor Power | 5.3 hp |
| Power Requirements | 220V, 3-Phase |
| Dimensions (L x W x H) | 59" x 40" x 66" |
| Shipping Weight | 2,315 lbs |
Baileigh R-CNC80 Manuals & Downloads
Frequently Asked Questions
Can I use this machine for stainless steel and other materials?
Yes, the R-CNC80 can handle various materials including mild steel, stainless steel, aluminum, and other metals. All capacity specifications are based on 60,000 PSI tensile strength mild steel. For harder materials like stainless steel, you may need to reduce capacity slightly. The variable speed control helps you adapt to different material properties.
Do I need special tooling for different profiles?
The machine comes with a complete universal tooling set for square tube, flat bar, solid material, and angle iron. For specialized profiles or complex extrusions, optional tooling may be required. Contact a Baileigh Technical Sales Specialist with your specific application details to determine if additional tooling is needed.
How difficult is it to learn the CNC programming?
The R-CNC80 is designed for ease of use. The handheld digital console features 75 pre-programmed profile calibrations, so you can often select a preset rather than programming from scratch. The touchscreen interface is intuitive, and most operators can learn basic functions within a few hours. For complex multi-radius parts, you may want additional training, but Baileigh provides lifetime technical support by phone.
What's the difference between progressive and direct top roll movement?
Progressive mode means the top roll moves to position while the material continues moving through the machine. This creates smoother bends for certain applications. Direct mode stops the material while the top roll adjusts to position. You can select either mode depending on your specific bending requirements and material type.
What electrical requirements do I need in my shop?
The R-CNC80 requires 220-volt, 3-phase power. You'll need to ensure your facility has the appropriate electrical service installed before the machine arrives. The motor draws 5.3 horsepower, and you should have a qualified electrician verify your power supply meets these requirements.