Baileigh R-CNC150 CNC Roll Bender
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Baileigh R-CNC150
The Baileigh R-CNC150 is the largest industrial CNC roll bender in its class, capable of bending pipe and tube up to 5" in diameter with exceptional precision and repeatability. This computer controlled pyramid style bending machine gives you the power to create complex multi radius bends with smooth transitions, perfect for high volume production environments.
When your business demands precision bending at production scale, the R-CNC150 delivers. This powerhouse machine combines hydraulic muscle with intelligent CNC control to bend everything from schedule 40 pipe to complex structural profiles with consistent, repeatable accuracy.
What sets the R-CNC150 apart is its four position interchangeable bottom roll system. This innovative feature gives you unprecedented control over your bending operations. When you're working with round tube, positioning the rolls at their furthest setting dramatically reduces ovality, keeping your tubes perfectly round. Need tighter radius bends? Simply reposition the rolls to the closest setting and watch your minimum bend radius shrink. It's like having multiple machines in one footprint.
The advanced CNC system lets you store up to 40 complete programs with 24 different segments per program and 75 profile calibrations. Whether you're creating elaborate architectural features or production-running window frames, you'll program your parts once and run them perfectly every time. The photocell lens ensures every piece starts and stops at exactly the same position, eliminating variation between parts. Plus, with multiple speeds on both the X and Y axes, you can create smooth transitions between different radius sections that look professionally crafted, not mechanically bent. The machine works in both horizontal and vertical positions, adapting to your workflow and space constraints.
Built in Portugal to exacting European standards, this machine is designed for fabricators, metal shops, and manufacturers who need industrial capacity with precision control. Whether you're in the window and door industry, architectural metalwork, or structural steel fabrication, the R-CNC150 gives you the capability to tackle projects your competitors simply can't handle.
Applications
- Window and Door Manufacturing: Bend complex curved extrusions and frames with minimal ovality for professional architectural installations
- Architectural Metalwork: Create sweeping handrails, curved staircases, and custom building features that make structures stand out
- Structural Steel Fabrication: Form large-diameter pipes and structural tubes for construction, bridges, and industrial applications
- Custom Metal Fabrication: Produce one-off artistic pieces or production runs of curved metal components with consistent quality
- Roll Cages and Safety Frames: Build vehicle roll cages, safety barriers, and protective structures with precise, code-compliant bends
- Marine and Industrial Piping: Bend heavy-wall pipe for shipbuilding, industrial process systems, and infrastructure projects
Key Features & Benefits
- Four Position-Interchangeable Bottom Rolls: Adjust your setup to either minimize ovality on round tube or achieve tighter minimum radius bends. One machine, multiple capabilities, maximum flexibility for your shop.
- Full CNC Control with Touch Screen: Store 40 programs with 24 segments each and 75 profile calibrations. Program complex parts once and reproduce them flawlessly, reducing setup time and eliminating human error.
- Photocell Positioning System: Every part begins and ends at precisely the same location. This means consistent quality across production runs and less material waste from positioning errors.
- Variable Speed Control: Multiple speeds on both axes give you smooth transitions between different radius sections. Create professional-looking curves that flow naturally instead of looking mechanically segmented.
- Horizontal and Vertical Operation: Position the machine to match your workflow and shop layout. This versatility means you can optimize for material handling, floor space, or operator comfort.
- Hydraulic Roll Adjustment: Powerful 14.75 hp motor drives the hydraulic system for smooth, controlled bending with enough force to handle thick-walled materials without struggle.
- Material Calibration System: Create and save calibration profiles for different materials. Switch between aluminum, steel, and stainless with confidence that your bends will be accurate every time.
- Digital Readout: Monitor your bending operations in real-time with precision digital feedback. Know exactly where you are in the process at every moment.
What's in the Box
- R-CNC150 CNC Roll Bender main unit
- Standard roll set (interchangeable four-position bottom rolls included)
- CNC touch screen control system with handheld pendant
- Photocell positioning system
- Digital readout display
- Foot pedal for hands-free operation
- Operator's manual and programming guide
- Material calibration software
- Technical specifications documentation
Technical Specifications
| Model Number | R-CNC150 |
|---|---|
| Country of Manufacture | Portugal |
| Driven Rolls | 3 |
| Roll Adjustment Type | Hydraulic |
| Pipe Capacity | 5″ Schedule 40 / Min. Diameter: 78″ |
| Round Tube Capacity | 5.875″ (.120″ wall) / Min. Diameter: 102″ |
| Square Tube Capacity | 4.5″ (.25″ wall) |
| Motor Power | 14.75 hp |
| Pinch Type | Single with Interchangeable Bottom Rolls |
| Control System | Full CNC with Touch Screen |
| Digital Readout | Yes |
| Power Requirements | 220V / 3-phase |
| Dimensions (L x W x H) | 75″ x 55″ x 75″ |
| Shipping Weight | 6,063 lbs |
Frequently Asked Questions
Is the RCNC150 difficult to program for someone new to CNC roll benders?
The R-CNC150 features an intuitive touch screen interface that simplifies programming. The material calibration system helps you dial in settings for different materials, and once you create a program, it's stored for instant recall. Baileigh provides comprehensive training materials, and their lifetime technical support means you can call experienced technicians whenever you need guidance. Most operators become proficient with basic operations within a few days.
Can I bend stainless steel and aluminum on the same machine?
Absolutely. The R-CNC150's profile calibration system lets you store settings for up to 75 different material profiles. You can create calibrations for various materials including steel, stainless steel, aluminum, and other metals. Simply load the appropriate calibration when switching materials, and the machine automatically adjusts for material springback and other characteristics. This eliminates guesswork and ensures consistent results across different materials.
What's the advantage of the fourposition bottom roll system?
This is one of the R-CNC150's standout features. When bending round tube, positioning the bottom rolls farther apart significantly reduces ovality, keeping your tubes round and meeting tight tolerances. For applications requiring tighter radius bends, you can reposition the rolls closer together to achieve smaller minimum diameters. This flexibility means you don't need multiple machines for different bending scenarios. It's particularly valuable in window and door manufacturing where ovality control is critical.
How much floor space do I need for installation?
The machine footprint is 75″ x 55″, but you'll want to plan for material handling space on both the infeed and outfeed sides. A typical installation requires approximately 15-20 feet of linear space to comfortably load long sections and retrieve finished parts. The machine can operate in either horizontal or vertical orientation, so you can configure it to best suit your shop layout and workflow. Factor in clearance for the operator and access to the control panel.
What maintenance does the RCNC150 require?
Regular maintenance is straightforward and keeps your machine running at peak performance. Daily checks include inspecting hydraulic fluid levels and cleaning debris from rolls. Weekly lubrication of moving parts prevents wear. Monthly inspection of hydraulic seals and electrical connections catches potential issues early. The robust Portuguese manufacturing and quality components mean this machine is built for decades of production use. Baileigh provides detailed maintenance schedules in the operator manual, and replacement parts are readily available. With proper care, the R-CNC150 will be a workhorse in your shop for years to come.