Baileigh R-CNC120 CNC Roll Bender
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Baileigh R-CNC120
The Baileigh R-CNC120 is a professional grade CNC roll bender designed to transform your metal fabrication workflow with precision computer controlled bending for tubes, pipes, and profiles up to 4.75 inches. This advanced three roll bending machine eliminates guesswork and waste, delivering consistent, complex bends at the touch of a button.
Tired of inconsistent bends and wasted material? The R-CNC120 CNC roll bender brings industrial grade precision to your shop floor. This isn't just another roll bender; it's a complete bending solution that combines cutting edge CNC technology with rugged construction to handle your toughest fabrication challenges.
What sets this machine apart is its intelligent automation. You simply input your desired radius using the intuitive touchscreen interface, load your material, and press start. The handheld calibration device works with the CNC system to automatically achieve your exact specifications, eliminating the trial and error that wastes time and material. With the ability to store 40 complete programs (each containing up to 24 different bend segments), you can tackle complex multi-radius projects with repeatability that manual machines simply cannot match.
Built for serious fabricators, this machine serves metal shops, structural fabricators, playground equipment manufacturers, shipyard builders, and anyone running high production operations where precision and efficiency matter. The heavy electro-welded steel construction ensures the machine maintains accuracy even under full load, year after year. Whether you're bending handrails, creating architectural elements, forming structural components, or producing custom metal parts, the R-CNC120 delivers professional results without the typical learning curve of CNC equipment.
Applications
- Structural Steel Fabrication: Create precise arches, curved beams, and structural elements for construction projects with repeatable accuracy that meets engineering specifications.
- Playground Equipment Manufacturing: Bend consistent, safe curves for slides, climbing structures, and safety rails with the repeatability required for commercial playground standards.
- Shipyard and Marine Construction: Form complex hull components, handrails, and structural elements with the strength and precision maritime applications demand.
- Architectural Metalwork: Produce elegant curved features for building facades, decorative railings, and custom architectural details that bring designs to life.
- Automotive and Racing Chassis: Build roll cages, chassis components, and custom frame elements with the tight tolerances racing and performance applications require.
- Custom Furniture and Fixtures: Craft unique curved metal furniture pieces, display fixtures, and artistic installations with smooth, flowing lines.
Key Features & Benefits
- Three Driven Rolls with Double-Pinch Design: You get superior control over your bends with all three rolls powered and working together. The unique double-pinch capability means you can pre-bend and post-bend material, dramatically reducing the wasteful straight sections at the beginning and end of each bend that cost you money with standard ring rollers.
- Intuitive Touchscreen Control System: No complicated programming language to learn. The integrated touchscreen interface guides you through setup with clear, visual controls. You'll be running production parts faster than you ever thought possible with CNC equipment.
- Massive Program Memory Capacity: Store up to 40 complete programs with 24 bend segments each. This means you can save your most common jobs and recall them instantly, eliminating setup time on repeat orders and ensuring every part matches the last one perfectly.
- 75 Profile Calibrations: Bend multiple different radii on a single piece of material without stopping to recalibrate. This flexibility lets you create complex serpentine bends and multi-radius curves that would be nearly impossible to achieve consistently by hand.
- Variable Speed Control (0-8 RPM): Adjust your bending speed to match your material and application. The inverter-driven system with overload protection lets you work slower for delicate materials or crank up the speed for production runs, all while protecting the motor and extending machine life.
- Hydraulic Top Roll Adjustment: Press a button and let hydraulics do the heavy lifting. The powered top roll adjustment saves your back and provides precise positioning that you can repeat exactly every single time.
- Progressive and Direct Bending Modes: Choose how the top roll moves during bending. Progressive mode keeps the material moving while the roll adjusts, perfect for smooth continuous curves. Direct mode stops the profile while the roll repositions, ideal for creating sharp transitions between different radii.
- Heavy-Duty Construction for Longevity: The structural-grade steel plate frame doesn't flex under load, which means your bends stay accurate even at maximum capacity. This rigid construction ensures you'll get the same precision on part 10,000 as you did on part one.
What's in the Box
- R-CNC120 Roll Bender Main Unit (fully assembled and tested)
- Touchscreen Operator Control Panel with integrated programming interface
- Foot Pedal Control for hands-free operation during setup and adjustment
- Handheld Calibration Device for automatic radius programming and verification
- Standard Rolling Dies (three-piece set for basic profiles)
- Operator's Manual with complete programming guide and maintenance schedules
- Technical Documentation including electrical schematics and parts diagrams
- 1-Year Parts Warranty Certificate
- Lifetime Technical Support Access (phone support with Baileigh specialists)
Baileigh R-CNC120 Specifications
| Model Number | R-CNC120 |
|---|---|
| Machine Type | Computer-Controlled CNC Roll Bender |
| Number of Driven Rolls | 3 (all powered) |
| Pinch Configuration | Single pinch with interchangeable bottom rolls |
| Roll Adjustment Method | Hydraulic (top roll) |
| Maximum Pipe Capacity | 4" Schedule 40 pipe (72" minimum diameter) |
| Maximum Round Tube Capacity | 4" x 0.1875" wall (4.75" OD maximum) |
| Maximum Square Tube Capacity | 4" x 0.1875" wall |
Baileigh R-CNC120 Manuals & Downloads
Frequently Asked Questions
What's the difference between
Progressive mode keeps your material moving continuously while the top roll adjusts its position, creating smooth, flowing curves perfect for constant-radius bends. Direct mode stops the material while the roll repositions, which is ideal when you need to create sharp transitions between different radii or when you're working with complex multi-radius profiles. You can switch between modes based on what you're bending.
Can I bend stainless steel and aluminum, or just mild steel?
Absolutely! While the capacities listed are based on mild steel, the R-CNC120 handles stainless steel, aluminum, and other materials. You'll typically be able to bend slightly larger sizes in softer materials like aluminum. For harder materials like stainless steel, you may need to reduce the wall thickness slightly compared to the rated capacity. Contact Baileigh with your specific material specifications for exact capacity recommendations.
Do I need special electrical service to run this machine?
Yes, the R-CNC120 requires 220V three-phase power (a 480V option is also available). This is standard industrial power that most fabrication shops already have installed. If you're setting up a new shop or don't currently have three-phase power, you'll need to have it installed by a licensed electrician. The machine draws significant power under load, so proper electrical service is essential for safe operation and optimal performance.
How difficult is the programming and setup for someone new to CNC?
Here's the good news: Baileigh designed this system to be far simpler than typical CNC equipment. The touchscreen interface uses intuitive visual controls rather than complicated G-code programming. The handheld calibration device does most of the heavy lifting by automatically calculating the required settings for your desired radius. Most operators are running production parts within hours, not days. Plus, you have access to lifetime technical support, so Baileigh specialists can walk you through any questions as you learn the system.
What kind of maintenance does this machine require?
Regular maintenance is straightforward and keeps your R-CNC120 running smoothly for years. You'll want to check hydraulic fluid levels weekly during heavy use, lubricate the roll bearings according to the maintenance schedule (detailed in your manual), keep the rolls clean and free of debris, and periodically check electrical connections. The overload-protected inverter drive helps prevent motor damage, and the heavy steel construction means there's no flex to worry about. Most shops perform a quick daily inspection and a more thorough monthly maintenance routine.