Baileigh HPB-78-NC Horizontal Press Brake - 70 Ton
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Baileigh HPB-78-NC
The Baileigh HPB-78-NC is a powerful 78-ton horizontal hydraulic press brake that transforms your metal fabrication workflow by keeping smaller parts perfectly square while delivering industrial grade bending, punching, shearing, and straightening capabilities in one versatile machine.
Revolutionize Your Small Parts Production
Are you tired of wrestling with small parts on your vertical press brake? The HPB-78-NC solves a problem that frustrates fabricators every day. When you're bending smaller pieces on a traditional vertical brake, keeping them square is nearly impossible. This horizontal press brake changes everything. Your workpieces lie flat on the precision-machined bending plate, so gravity works with you instead of against you. The result? Parts come out perfectly square every single time, without the constant readjustment and setup time you'd spend on a conventional brake.
Industrial Power Meets User-Friendly Operation
This is Baileigh's largest horizontal press brake, and it packs serious muscle. A robust 7.5 hp motor drives an industrial grade hydraulic system that delivers a full 78 tons of fabricating force. The hydraulic system sits on top of the machine to minimize flex and maximize accuracy. You can dial in the exact pressure you need for your specific material, whether you're working with mild steel, stainless, or aluminum.
What makes this machine special is how easy it is to use. The numerical control (NC) programmer lets you store up to 50 different programs with 10 bends each. Electronic encoders ensure you hit the same measurement every time with incredible +/- .002" accuracy. There's even a product counter that tracks your production runs automatically. Anyone on your team can learn to operate this machine in about 15 minutes.
Built for Real-World Fabrication Shops
This machine shines in shops that already have vertical press brakes but need a better solution for smaller jobs. Think about the time and money you'll save when you're not tying up your main brake for parts that are thick but not wide. The 4,580-pound steel frame is constructed from four powerful pieces of inch-thick flat bar, so it won't flinch under pressure even after years of daily use. Front shelving holds your tooling and accessories right where you need them. You can control the bending stroke with two buttons or use the foot pedal to keep your hands free for guiding material. Need to do a one-off custom piece? No problem. Switch to manual mode and you're ready to go.
Product Video
Applications
- Small Part Production with Perpendicular Bends: Perfect for creating brackets, tabs, and fittings where maintaining square geometry is critical. Ideal when you need to bend narrow pieces (up to about 8 inches wide) of any length without the hassle of traditional brake setup.
- Heavy Industrial Manufacturing: Trusted in shipbuilding yards, boiler manufacturing facilities, and nuclear applications where precision and repeatability aren't optional. The 78 tons of force handles thick materials that lighter machines can't touch.
- Custom Metal Fabrication: Excellent for job shops that need versatility. Switch between bending, punching, straightening, and shearing operations by changing tooling. Custom tooling is available for specialized applications like pipe bending.
- Chassis and Frame Components: Create structural elements for machinery, vehicle components, and equipment frames where accuracy and strength are paramount. The rigid construction ensures consistent results across production runs.
- Fixture and Jig Production: Build custom fixtures, jigs, and holding devices for your shop. The programmable controller makes it easy to replicate complex bend sequences when you need multiple identical pieces.
- Prototype Development: Test designs quickly without committing to expensive custom tooling. Manual mode gives you the flexibility to experiment, while the NC controller lets you lock in the perfect settings once you've dialed everything in.
Key Features & Benefits
- 78 Tons of Programmable Power: You get massive fabricating force with the precision of electronic encoders. This means you can tackle thick materials while maintaining accuracy that would be impossible with manual equipment. Your parts come out right the first time, every time.
- Keeps Parts Perfectly Square: This is the game-changer. When your workpiece lies flat on the table during bending, gravity becomes your friend. You'll eliminate the frustration and waste that comes from parts shifting out of square during the bending process. What used to take multiple attempts now happens correctly on the first bend.
- Learn It in 15 Minutes: Complex doesn't mean complicated. The intuitive controls are designed for real-world shop environments. Your team can be productive immediately, which means less downtime and faster return on your investment.
- Store Up to 50 Programs: The NC controller remembers your settings for up to 50 different jobs with 10 bends per program. Set up a complex sequence once, save it, and recall it instantly when that customer reorders. This feature alone can save hours of setup time on repeat jobs.
- Multiple Operations, One Machine: Why buy separate equipment for bending, punching, straightening, and shearing? The quick-release tooling system lets you swap between operations in seconds. Just turn the handle, lift the post, and slide in different tooling. You'll recover your floor space and reduce your equipment investment.
- Industrial-Grade Hydraulic System: The top-mounted hydraulic system reduces flex during operation, which translates to more accurate bends. You can adjust the hydraulic pressure to match your material, giving you fine control over the bending process. This system is built to run at peak capacity year after year.
- Precision You Can Trust: Electronic encoders deliver +/- .002" stroke accuracy. In practical terms, this means your parts will interchange perfectly, your assemblies will fit together without forcing, and your customers will notice the quality difference.
- Dual Control Options: Control the stroke with two buttons or use the foot pedal to keep both hands free for material handling. This flexibility improves both safety and efficiency, especially when you're working with longer pieces that need guidance through the bend.
What's in the Box
- HPB-78-NC Horizontal Press Brake with 7.5 hp motor
- Industrial hydraulic system with adjustable pressure control
- NC programmable controller with digital display
- Electronic encoder system for precision measurement
- Single-V die set (V-opening die and V post)
- Quick-release tool holders for fast changeover
- Manual back gauge for repeatability
- Front storage shelving for tooling organization
- Product counter for production tracking
- Foot pedal for hands-free operation
- Two-button stroke control
- Operation and safety manual
- 1-year parts warranty
- Lifetime technical support from experienced service representatives
Baileigh HPB-78-NC Specifications
| Model Number | HPB-78-NC |
|---|---|
| Maximum Pressure | 78 tons |
| Motor Power | 7.5 hp |
| Power Requirements | 220V, 3-Phase |
| Stroke Length | 13.78" (350mm) |
| Stroke Accuracy | +/- .002" |
| Table Height | 37.4" (950mm) |
| Control System | Numerical Control (NC) |
Baileigh HPB-78-NC Manuals & Downloads
Frequently Asked Questions
What's the main advantage of a horizontal press brake over a vertical one?
When you bend a part on a horizontal press brake, it lies flat on the machined bending plate throughout the entire operation. Gravity keeps it in place, so it comes out perfectly square. Try bending a narrow piece perpendicular to the beam on a traditional vertical brake and you'll understand the difference immediately. This design eliminates the constant readjustment and checking that wastes time on vertical machines. For shops with both types, the horizontal brake becomes the go-to machine for smaller parts while leaving the vertical brake free for larger work.
What size parts work best on this machine?
The HPB-78-NC excels with parts that are thick but not extremely wide. Think pieces up to about 8 inches (200mm) wide and any practical length. The fixture holes accommodate different die sizes, so you have flexibility in your setup. If you're bending material that's 30mm wide and a meter long, this is your machine. For wider panels, you'd want a traditional vertical press brake instead.
Is this machine difficult to program?
Not at all. The NC controller is designed for shop-floor use, not engineering labs. You can learn the basic operation in about 15 minutes. For simple bends, just use manual mode. When you need to repeat a complex sequence, program it once and the machine remembers everything. You can store 50 complete programs with up to 10 bends each. The electronic encoders handle all the precision measurement automatically.
Can I use this for operations other than bending?
Absolutely. The quick-release tooling system accepts attachments for punching, straightening, shearing, and even pipe bending. Many shops use this as their go-to machine for multiple operations because changing tooling takes just seconds. Custom tooling is available if you have specialized needs that standard attachments don't cover.
What kind of maintenance does this require?
The industrial-grade hydraulic system is built for reliability. You'll need to check hydraulic fluid levels periodically and change the fluid according to the maintenance schedule in your manual. The top-mounted hydraulic system makes fluid changes convenient. Keep the machine clean, inspect the tooling for wear, and lubricate the moving parts as specified. Baileigh provides lifetime technical support, so if you have questions, their service team is always available to help. Replacement parts are stocked for quick shipping when you need them.