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Baileigh CS-275EU Manual Cold Saw

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Baileigh CS-275EU Cold Saw

The Baileigh CS-275EU is a professional grade manual cold saw designed for light metal fabrication and chassis building, delivering pristine, burr free cuts with exceptional accuracy and a solid cast iron construction that ensures years of reliable service.

Are you tired of rough cuts that need hours of finishing work? The CS-275EU changes everything. This European style cold saw brings professional metalworking precision to your workshop, whether you're building custom chassis, fabricating handrails, or cutting materials for your next project.

What makes cold saws different from band saws? While band saws are great for speed and large capacity, cold saws excel at one thing: creating mirror smooth, burr free cuts that are ready to weld or assemble immediately. No grinding, no deburring, no secondary operations. The CS-275EU uses a 275mm high speed steel blade that operates at a controlled 54 RPM, transferring heat into the chips rather than into your material. This means your workpiece stays cool and maintains its properties, while you get cuts so clean they look machined.

Built for the demands of professional fabrication shops, custom car builders, maintenance facilities, and serious hobbyists, this saw combines robust European engineering with practical features. The fully cast iron head and base provide rock solid stability for accurate cuts, while the integrated flood coolant system keeps your blade cool and extends its life dramatically. With the ability to miter 45° in both directions and cut various profiles including round tube, square tube, angle iron, and solid bar stock, the CS-275EU adapts to whatever your project demands. Plus, it runs on standard 220V single-phase power, so you can use it in most workshop environments without special electrical requirements.

A overview image of the Baileigh CS-275EU cold saw

Applications

  • Chassis and Roll Cage Fabrication: Cut tubing with precision for automotive builds, off-road vehicles, and custom race car projects where tight-fitting joints are essential
  • Architectural Metalwork: Produce clean cuts for handrails, balustrades, gates, and decorative metalwork where appearance matters
  • Light Structural Steel Fabrication: Handle everyday shop work cutting angle iron, channel, and small beams for equipment frames and structural components
  • Ductwork: Make accurate angle cuts for duct transitions and fittings that fit together perfectly without gaps
  • Machine Repair and Maintenance: Cut replacement parts and stock material to exact lengths for repair work in maintenance shops
  • Custom Metal Furniture: Create precise cuts for table frames, chairs, and shelving units where tight joints and clean finishes are crucial

Key Features & Benefits

  • Mirror-Smooth Cuts, Every Time: Cold saw technology delivers burr-free edges that are ready to weld immediately. You'll save hours by eliminating grinding and deburring, getting straight to assembly and finishing your projects faster.
  • Versatile Cutting Capacity: Handle round tubes up to 85mm, square tubes up to 75mm x 75mm, and rectangular tubes up to 90mm x 50mm at 90°. The dual-miter capability (45° left and right) means you can tackle everything from straight cuts to precise angle joints for complex assemblies.
  • European Cam Lock Vise: Load and unload material lightning-fast with the single-action cam lock system. The vise clamps on both sides of the blade, keeping your workpiece stable throughout the cut and preventing material drop-off that can damage your blade.
  • Integrated Flood Coolant System: The built-in coolant pump washes chips away continuously and keeps your blade temperature down. This translates to longer blade life (potentially years instead of months) and cleaner cuts, plus you can resharpen your cold saw blade 30 to 40 times before replacement.
  • Rock-Solid Cast Iron Construction: The fully cast iron head and base aren't just heavy (they are), they're engineered for zero vibration and maximum accuracy. Your cuts will be square and true, batch after batch, year after year.
  • Material Stop Rod for Production Runs: Need to cut 50 pieces to the same length? Set the stop rod once and you're done. Perfect for production work where consistency matters and every piece needs to be identical.
  • Comfortable Working Height: The sturdy steel stand positions the saw at an ergonomic height, reducing fatigue during long cutting sessions and making it easier to handle heavy or awkward pieces.
  • Workshop-Friendly Power: Runs on standard 220V, 50Hz, single-phase power. No need for three-phase conversion or special electrical work, just plug in and start cutting.

What's in the Box

  • CS-275EU Cold Saw (fully assembled head)
  • Heavy-Duty Steel Stand with mounting hardware
  • 275mm HSS Cold Saw Blade (pre-installed and ready to cut)
  • Flood Coolant System with integrated pump and reservoir
  • Coolant Tank Cover Plate
  • Material Stop Rod for repeatable cuts
  • Feed Handle for manual operation
  • Complete Hardware Kit (mounting bolts, fasteners, and accessories)
  • All necessary coolant hoses and connections
  • Operator's Manual with maintenance guidelines and safety instructions

Baileigh CS-275EU Specifications

Maximum Blade Diameter 275 mm (11")
Arbor Size 32 mm (1.26")
Blade Speed 54 RPM
Operation Type Manual

Frequently Asked Questions

How does a cold saw compare to a band saw for my shop?

If you need pristine, burr-free cuts that are ready to weld immediately, choose a cold saw. Band saws cut faster and handle larger material, but they leave rough edges that require deburring. Cold saws are perfect when accuracy and finish quality are your priorities, especially for chassis work, tight-fitting joints, and projects where clean cuts save you time on secondary operations.

Can I sharpen the blade myself, or do I need to send it out?

While you can sharpen cold saw blades with the right equipment, most users send them to a professional sharpening service (typically $25-40 per sharpening). The good news is that a quality cold saw blade can be resharpened 30 to 40 times, meaning years of use from a single blade. Compare this to band saw blades that must be discarded after wearing out.

What materials can I cut with this saw?

The CS-275EU excels at cutting mild steel, stainless steel (up to 42 Rc hardness), aluminum, brass, copper, and other non-ferrous metals. You'll need to select the appropriate blade tooth pitch for your specific material. Fine-tooth blades work best for thin-wall tubing, while coarse-tooth blades are ideal for solid bar stock and thicker materials.

How long does a blade typically last?

With proper setup and coolant use, expect a blade to last 3 weeks to a month in full-time production (8-hour daily use). Hobby users and smaller shops often get 6 months to a year or more from a single blade. Blade life depends heavily on proper feed rate, correct tooth pitch for the material, and maintaining adequate coolant flow.

Does the saw come assembled, or do I need to put it together?

The saw arrives partially assembled. You'll need to attach the stand to the saw head and connect the coolant system (straightforward bolt-on assembly). The blade comes pre-installed. Most users can have it up and running within an hour. The operator's manual provides clear assembly instructions, and Baileigh offers lifetime phone support if you need guidance.

What size workshop space do I need for this saw?

Plan for a footprint of approximately 1.5 meters wide by 1.2 meters deep, with additional space around the saw for material handling. You'll want at least 2 meters of clearance on the left side for feeding longer stock. The saw stands at a comfortable working height, so standard ceiling clearance (2.4 meters or more) is fine.