Baileigh BS-916M Manual Metal Bandsaw
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Baileigh BS-916M Horizontal Metal Band Saw Overview
The Baileigh BS-916M is a professional-grade horizontal metal band saw designed for small to medium-sized workshops that need reliable, precision metal cutting without sacrificing valuable floor space.
Looking for a metal cutting solution that won't dominate your workshop? The BS-916M delivers industrial-strength performance in a compact, space-saving design. Built on the proven foundation of Baileigh's BS-300M model, this horizontal band saw brings professional-grade cutting capabilities to shops where every square foot counts.
What sets this machine apart is its construction. We're talking about a full cast iron head and a completely welded steel base that absorbs vibration like a champ, keeping your cuts precise and your workspace quiet. The 1.5 horsepower motor gives you four distinct cutting speeds to match different materials, while the hydraulic descent system lets you control the cutting process with surgical precision. Whether you're working with steel, aluminum, or other metals, the BS-916M handles it all with ease.
This isn't just another band saw – it's a workhorse designed for metal fabricators, machine shops, maintenance departments, and serious hobbyists who demand professional results. With an 8.85-inch round capacity at 90 degrees and the ability to miter up to 45 degrees, you'll tackle everything from straight cuts on solid stock to angled cuts for complex fabrication projects. The built-in coolant system keeps your blade running cooler and lasting longer, while the automatic shutoff feature means you can set it and move on to your next task without babysitting the machine.
Product Video
Applications
- Fabrication shop operations: Cut structural steel, angle iron, and channel for custom metalwork and welding projects
- Maintenance and repair work: Size down bar stock, pipe, and tubing for equipment repairs and modifications
- Automotive and motorcycle fabrication: Precision cutting of frame materials, exhaust tubing, and suspension components
- HVAC and ductwork: Clean, accurate cuts on sheet metal, ductwork materials, and metal framing
- General machine shop work: Prepare raw materials for further machining operations on lathes and mills
- Prototype development: Quick material sizing and angle cuts for one-off projects and product development
Key Features & Benefits
- Cast iron construction with welded steel base: This solid foundation means less vibration and more accuracy in every cut. You'll notice the difference immediately – smoother operation, cleaner cuts, and a machine that'll serve you for decades, not just years.
- Four variable cutting speeds (82, 132, 170, 235 fpm): Different metals need different cutting speeds. Aluminum cuts fast, stainless steel cuts slow. With four speeds at your fingertips, you'll optimize blade life and get better finishes on every material you work with.
- Hydraulic descent control with top-mounted panel: No more wrestling with manual descent. The hydraulic system gives you smooth, controlled cutting pressure, and the conveniently located control panel means you can make adjustments without bending or reaching awkwardly.
- Miter capability up to 45 degrees: Need angled cuts? The vise miters smoothly to 45 degrees, opening up a world of possibilities for complex fabrication work. Your joints will fit better, and your projects will look more professional.
- Patented blade tension system with liquid-filled gauge: Stop guessing at blade tension. This smart system takes the mystery out of blade setup, helping you get maximum blade life and optimal cutting performance every single time.
- Built-in flood coolant system: Coolant isn't optional for serious metal cutting – it's essential. The integrated system washes away chips, lubricates the cut, and dramatically extends blade life. Less heat means cleaner cuts and fewer blade changes.
- Automatic shutoff at end of cut: Set your cut and walk away. The machine automatically shuts off when the blade reaches the end of the cut, freeing you up to work on other tasks while maximizing safety and efficiency.
- Compact footprint for space-limited shops: You get full-size cutting capacity in a machine that won't overwhelm your shop. Perfect for businesses transitioning from portable saws or shops where floor space is at a premium.
What's in the Box
- BS-916M Horizontal Band Saw (fully assembled)
- Standard bi-metal cutting blade (1
- Operator's manual with safety guidelines
- Parts diagram and maintenance schedule
Baileigh BS-916M Specifications
| Motor Power | 1.5 hp (1.2 kW) |
|---|---|
| Power Requirements | 240V, Single-phase |
| Cutting Capacity - Round (90°) | 8.85 |
Baileigh BS-916M Manuals & Downloads
Frequently Asked Questions
What types of metal can I cut with the BS916M?
The BS-916M handles virtually all metals including mild steel, stainless steel, aluminum, brass, copper, and tool steel. Just select the appropriate blade speed for your material – slower speeds for harder metals like stainless, faster speeds for softer materials like aluminum. The included coolant system helps with all metal types.
How difficult is blade changing and tensioning?
Blade changes are straightforward and can be done in just a few minutes once you're familiar with the process. The patented liquid-filled tension gauge takes the guesswork out of proper blade tension – just adjust until you reach the correct reading on the gauge. The operator's manual includes step-by-step instructions with photos.
What size shop do I need for this machine?
The BS-916M has a compact footprint of approximately 51" x 23", making it ideal for small to medium shops. You'll want to allow an additional 2-3 feet on all sides for comfortable operation and material handling. The 24-inch table height is ergonomically designed for most work environments.
Is the coolant system messy? How often do I need to refill it?
The flood coolant system is contained and well-designed to minimize mess. Coolant consumption depends on how frequently you use the saw, but most users find they need to top off the reservoir every few weeks with regular use. The coolant is mixed at a 20:1 ratio (water to coolant), so a gallon of concentrate lasts a long time. Regular coolant use dramatically extends blade life and improves cut quality, making it well worth the minimal maintenance.