Baileigh BR-16E-36EV 36" Envelope Throat Depth Power Bead Roller
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Baileigh BR-16E-36EV Bead Roller
The Baileigh BR-16E-36EV is a professional grade electric bead roller designed to handle heavy production cycles with precision and control. With its impressive 36 inch envelope throat depth and robust construction, this machine gives you the power and reach to tackle large automotive panels, custom fabrication projects, and intricate metal forming work with ease.
Looking to create professional beads, profiles, and decorative patterns in sheet metal? The BR-16E-36EV puts industrial-quality metal forming right at your fingertips. Whether you're restoring a classic car, building custom hot rod panels, or fabricating HVAC ductwork, this power bead roller gives you the capacity and control you need to get the job done right.
What sets this machine apart is its generous 36-inch throat depth—you can easily reach the center of large panels like car roofs, hoods, fender flares, and aircraft components without struggling with awkward positioning. Built in the USA with a fully welded steel frame and industrial-grade gearbox, the BR-16E-36EV is engineered to deliver consistent, accurate results year after year, even under demanding production schedules.
The variable-speed foot pedal puts you in complete control. Press harder when you need speed for straight sections, then ease off for intricate curves and detailed work all while keeping both hands free to guide your material. The quick-release top die maintains your forming depth, so you can start or stop a bead anywhere on the panel without worrying about consistency. With its adjustable material stop and easily accessible depth control handwheel, achieving perfectly straight, repeatable beads becomes second nature.
This machine is perfect for automotive fabricators, metal artists, restoration shops, custom builders, and anyone who needs professional bead rolling capabilities. You're not just buying equipment you're investing in American made quality backed by a 1-year parts warranty and lifetime technical support from experienced metalworkers who understand your craft.
Applications
- Automotive restoration and custom car building: Create authentic-looking floor pans, transmission tunnels, firewall panels, and door skins that match OEM specifications or add custom style lines
- Large body panel fabrication: Form beads on hoods, roof panels, deck lids, and fender flares—the 36" throat depth reaches the center of oversized panels with ease
- Structural reinforcement: Add strength and rigidity to thin sheet metal panels through strategic bead placement, reducing flex and improving durability
- Custom metal artwork and decorative fabrication: Craft intricate patterns, raised beads, and artistic profiles for architectural metalwork, signs, and sculptural pieces
- Aircraft panel forming: Shape aluminum panels for aircraft restoration and experimental aircraft construction with the precision aviation work demands
Key Features & Benefits
- 36" envelope throat depth: Reach the center of 72" wide panels effortlessly—no more struggling to maneuver large sheets or trying to work around limited clearance. This means you can tackle full-size car hoods and roof panels with confidence.
- Variable-speed foot pedal control: Your feet control the speed while your hands stay free to guide the material. Press harder for fast, straight runs; lighten up for detailed curves. You can also lock in a fixed speed for consistent production work.
- Quick-release top die with depth retention: Open and close the die anywhere on your panel without losing your forming depth setting. This is a huge time-saver when you need to start or end a bead mid-panel or make adjustments on the fly.
- Adjustable material stop with quick-release: Create perfectly straight beads every single time. The large slide with quick-release handle makes positioning fast and repeatable, eliminating guesswork and rework.
- Rugged fully-welded steel frame: Built to last decades, not years. The rigid construction eliminates flex during forming, ensuring your beads stay accurate even when working at full capacity.
- Bronze bushings with grease fittings: All pivot points run on long-lasting bronze bushings that you can easily maintain. Just add grease periodically—these aren't cheap bearings that need constant replacement.
- Compatible with standard 3/4" shaft tooling: Use the extensive range of Baileigh dies or tooling from most similar bead rollers. You're not locked into proprietary accessories, giving you flexibility and cost savings.
- Built-in tool holder: Convenient storage keeps your dies organized and within easy reach—no more searching for that specific roll set when you're in the middle of a project.
What's in the Box
- BR-16E-36EV Power Bead Roller (fully assembled and ready to use)
- Heavy-duty steel floor stand with integrated die rack for secure mounting and tool storage
- One set of standard spoiler rolls to get you started right away
- Adjustable depth stop for creating perfectly straight, repeatable beads
- Tool holder mounted on top for convenient die storage
- Owner's manual with setup instructions, safety guidelines, and maintenance schedules
- 1-year parts warranty registration information
- Lifetime technical support access via phone with Baileigh's expert metalworking team
Baileigh BR-16E-36EV Specifications
| Model Number | BR-16E-36EV |
|---|---|
| Throat Depth | 36" (914 mm) |
| Maximum Capacity (Mild Steel) | 16 gauge (1.5 mm) |
| Maximum Capacity (Aluminum) | 14 gauge (1.9 mm) |
| Motor Power | 1/2 HP |
| Electrical Requirements | 240V, Single Phase, 50 Hz |
Baileigh BR-16E-36EV Manuals & Downloads
Frequently Asked Questions
What's the difference between the BR16E36EV and the BR16E36LT models?
The "EV" designation indicates an envelope throat design that provides additional working clearance and easier access to the center of panels. The envelope style is particularly beneficial when working with pre-formed or bent panels. Both models share the same 36" throat depth and 16-gauge capacity, but the EV's open design gives you more flexibility for complex shapes.
What tooling comes with the machine, and what else will I need?
Your BR-16E-36EV includes one set of standard spoiler rolls to get you started. For versatile metalworking, you'll want to add essential profiles like 1/4" round bead, 1/2" round bead, 1/4" flat bead, step rolls (1/8" or 1/4"), and tipping rolls. Baileigh recommends these six basic tooling sets will cover about 75% of typical applications. All additional dies are sold separately.
Can I use dies from other manufacturers?
Yes! The BR-16E-36EV uses an industry-standard 3/4" shaft diameter, making it compatible with most commercially available roll sets from similar machines. This gives you flexibility in sourcing tooling and helps control costs. If you're unsure about compatibility, Baileigh's technical team can verify fitment.
Is this machine suitable for stainless steel work?
While the BR-16E-36EV can handle stainless steel, capacity will be reduced compared to mild steel. For food-grade or medical applications requiring stainless steel, Baileigh offers special nylon roller dies that won't contaminate the material. Contact Baileigh directly at 1-920-684-4990 to discuss your specific stainless steel requirements.
How difficult is maintenance, and what's involved?
Maintenance is straightforward and minimal. All friction points feature bronze bushings with easily accessible grease fittings—simply apply grease periodically to keep everything running smoothly. After each use, wipe down the rolls to remove metal particles and debris. The robust construction means you're maintaining, not constantly repairing. Full maintenance guidelines are included in the owner's manual.