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Baileigh BR-16E-36 Power Bead Roller 36"

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Baileigh BR-16E-36 Bead Roller - Professional Metal Forming Machine

The Baileigh BR-16E-36 is a professional-grade electric bead roller that combines an industry-leading 36-inch throat depth with precision engineering, giving you the power to create perfect beads and steps on large automotive and fabrication panels with complete control.

Are you tired of wrestling with panels that won't fit your bead roller? The BR-16E-36 solves that problem once and for all. With its massive 915mm (36-inch) throat depth and 305mm (12-inch) throat height, you can finally reach the center of 1.8-meter (72-inch) wide panels - perfect for car hoods, roofs, deck lids, and large industrial applications.

This isn't just another bead roller. The BR-16E-36 is built like a tank with a fully-welded heavy steel frame that eliminates flex and guarantees perfectly straight beads every single time. What makes it truly special is the intelligent design: a quick-release top die that maintains its depth setting even when you open and close it. This means you can start or stop your bead right in the middle of a panel without worrying whether the depth is still correct - a game-changer for complex fabrication work.

The variable-speed foot pedal puts complete control at your feet, leaving both hands free to guide your material. Need to slow down for intricate details? Just ease up on the pedal. Want to power through straightforward sections? Press harder. You can even lock it at a constant speed for repetitive work. Whether you're a professional fabricator, automotive restorer, aircraft builder, or custom metal artist, this American-made machine gives you the versatility and reliability you need to take on projects that would be impossible with lesser equipment.

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Applications

  • Automotive Restoration & Custom Building: Create factory-correct beads on replacement hoods, fenders, doors, firewalls, and floor panels for classic and custom vehicles
  • Aircraft Panel Fabrication: Form precise beads and steps on large aluminum panels for aircraft skin work and structural reinforcement
  • Industrial Sheet Metal Work: Add structural rigidity and decorative beads to HVAC ductwork, industrial enclosures, and architectural metalwork
  • Custom Fabrication Projects: Design and execute decorative beads, edge returns, and custom profiles on artistic metalwork and one-off projects
  • Panel Reinforcement: Strengthen large panels by adding beads that dramatically increase rigidity without adding weight
  • Prototype Development: Quickly create professional-looking prototypes with clean, consistent bead patterns for presentation and testing

Key Features & Benefits

  • Massive 915mm (36") Throat Depth: Finally reach the center of large panels without cutting them up. This is the deepest throat available on the market, meaning you can work on car hoods, roofs, and oversized panels that simply won't fit in other machines.
  • Quick-Release Top Die with Memory: This clever feature lets you disengage the top roll to reposition your material, and when you close it again, the depth stays exactly the same. You'll save hours of readjustment time and eliminate frustrating inconsistencies.
  • Variable Speed Foot Control: Keep both hands free to guide your work while controlling the roller speed with your foot. Press harder for speed, ease up for precision, or lock it at a constant rate - total flexibility for any job.
  • Adjustable Bottom Die Position: Slide the bottom die in or out to change the offset, allowing you to create custom profiles that other bead rollers simply can't match. This opens up a world of creative possibilities.
  • Industrial-Grade Construction: Built with a heavy-duty welded steel frame and bronze bushings at all friction points, this machine is designed for decades of accurate, flex-free performance in professional shop environments.
  • Forward and Reverse Operation: Roll in either direction to handle tricky areas or create special effects. This versatility makes previously difficult projects straightforward.
  • Integrated Adjustable Depth Stop: Create perfectly straight, repeatable beads every single time. The depth stop ensures consistency across multiple pieces or when working on long panels.
  • Professional Power: A reliable 1/2 HP motor delivers consistent torque for working with 16-gauge mild steel and 14-gauge aluminum without bogging down or stalling.

What's in the Box

  • Baileigh BR-16E-36 Bead Roller (fully assembled main unit)
  • Heavy-duty floor stand with integrated die rack for convenient storage
  • 6mm (1/4") round bead die set (upper and lower rolls)
  • 1.27mm (.05") step roll die set for creating raised steps and edges
  • Integrated adjustable depth stop for straight, consistent beads
  • Operator's manual with setup and maintenance instructions
  • 1-year manufacturer's parts warranty
  • Access to lifetime technical support from experienced metalworking professionals

Baileigh BR-16E-36 Specifications

Model Number BR-16E-36
Throat Depth 915mm (36 inches)
Throat Height 305mm (12 inches)
Mild Steel Capacity 1.5mm (16 gauge)
Aluminum Capacity 1.6mm (14 gauge)

Frequently Asked Questions

Will this machine work with dies from other manufacturers?

Yes, the BR-16E-36 uses a standard 22mm (7/8") shaft diameter, making it compatible with most commercially available bead roller dies. However, Baileigh offers a comprehensive range of high-quality dies specifically designed for optimal performance with this machine.

What's the difference between the BR16E36, BR16E36LT, and BR16E36EV models?

The BR-16E-36 is the standard model with an open upper working area. The BR-16E-36LT (Lower Throat) features more clearance below the throat for working with pre-formed panels. The BR-16E-36EV (Envelope) offers additional working space above and below the throat line. All three share the same 915mm throat depth and core capabilities.

Can I start or stop a bead in the middle of my panel?

Absolutely - that's one of the BR-16E-36's signature features. The quick-release top die maintains its depth setting when you open and close it, so you can begin or end your bead pattern anywhere on the panel without worrying about depth consistency.

How much space do I need in my shop for this machine?

Including the floor stand, you'll need approximately 1.5 x 1.2 meters of floor space. Also consider additional clearance around the machine for handling large panels - typically 2-3 meters on each side is ideal for automotive work.

Is this suitable for production environments or just occasional use?

The BR-16E-36 is built for heavy-duty professional production environments. Its industrial motor, bronze bushings, and heavy steel construction are designed to handle daily use in demanding fabrication shops. Many professional shops report running these machines continuously for years without issues.