Baileigh BB-9612 Box and Pan Brake - 96"
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Baileigh BB-9612 Box and Pan Folder
The Baileigh BB-9612 is a heavy-duty manual box and pan brake that delivers industrial-grade precision for bending sheet metal up to 96 inches (2.5 meters) wide. Built to handle 12-gauge mild steel and 16-gauge stainless steel with professional accuracy, this machine transforms your metalworking capabilities for decades of reliable production.
When you need to bend a full 4' x 8' sheet of metal the long way, the BB-9612 rises to the challenge. This isn't just another shop tool—it's a serious workhorse built on a massive 1,460 kg electro-welded steel framework that laughs at deflection and delivers crisp, accurate bends day after day.
What makes this machine special? You get 22 removable fingers in four different sizes that let you configure almost any box or pan up to 152mm (6 inches) deep. Whether you're fabricating custom HVAC ductwork, creating roofing components, or building metal enclosures, the hardened bending rail and fingers ensure your bends stay tight and straight—even when working with stubborn stainless steel. The apron side shafts ride on precision bearings that will outlast most equipment in your shop, while heavy truss rods keep everything rigid when you're pushing maximum capacity.
Here's what you'll appreciate: two massive counterweights that make bending thick material feel effortless. No more fighting the machine or ending your day with aching arms. The floor stand raises everything to an ergonomic working height, so you can focus on precision rather than fatigue. This is the kind of machine that fabrication shops, HVAC contractors, metal artists, and automotive restoration specialists depend on when quality and reliability aren't negotiable.
Applications
- Ductwork Fabrication: Create custom air handling components, duct transitions, and plenum boxes with precise angles and consistent quality
- Roofing & Flashing Work: Form drip edges, trim pieces, custom flashings, and architectural sheet metal components for commercial and residential projects
- Metal Enclosures & Cabinets: Build electrical boxes, control panels, industrial housings, and custom storage solutions with professional results
- Automotive Restoration & Fabrication: Craft floor pans, inner fender structures, bed panels, brackets, and custom body components for classic cars and trucks
- Architectural Metalwork: Produce decorative panels, building façade elements, custom metal trim, and artistic installations
- General Metal Fabrication: Manufacture brackets, gussets, channels, reinforcement ribs, and custom metal assemblies for industrial applications
Key Features & Benefits
- Full-Width 96" Bending Capacity: You can bend standard 4' x 8' sheets the long way, eliminating seams and saving time on large projects. No more piecing together smaller sections.
- Versatile 22-Finger System: Remove and rearrange fingers (6 of 3", 4 of 4", 10 of 5", 2 of 6") to create boxes and pans of virtually any configuration. This flexibility means one machine handles countless applications.
- Industrial 1,460 kg Steel Framework: This massive construction absorbs bending forces without deflection, giving you consistently accurate bends even at maximum capacity. It's built to last decades, not years.
- Hardened Bending Components: The fingers and bending rail are heat-treated for extreme durability. You'll get razor-sharp bends in everything from aluminum to stainless steel without wearing out the machine.
- 0° to 135° Bend Angle Range: From gentle angles to sharp folds, you have complete control. The 25.4mm beam adjustment lets you fine-tune for different material thicknesses.
- Dual Counterweight System: Two heavy counterweights do the heavy lifting for you, dramatically reducing operator fatigue. Even bending 12-gauge steel feels manageable throughout a full production day.
- Precision Bearing System: Oilable bearings on the apron shafts improve accuracy and extend machine life. Smooth operation translates to better bends and less maintenance.
- Ergonomic Floor Stand: Working at the proper height reduces back strain and improves efficiency. The solid stand also stabilizes the machine during heavy bending operations.
What's in the Box
- Baileigh BB-9612 Box and Pan Brake (fully assembled main unit)
- 22-piece finger set: 6 fingers at 3" width, 4 fingers at 4" width, 10 fingers at 5" width, 2 fingers at 6" width
- Heavy-duty floor stand (factory mounted)
- Dual counterweight system (installed)
- Angle stop rod for repeatable bends
- Owner's manual and operation guide
- 1-year parts warranty documentation
- Lifetime technical support access
Baileigh BB-9612 Specifications
| Overall Length | 2,500 mm (98.4") |
|---|---|
| Bending Width | 2,438 mm (96") |
| Bend Angle Range | 0° - 135° |
| Material Capacity (Mild Steel) | 12 gauge (2.8 mm) |
| Material Capacity (Stainless Steel) | 16 gauge (1.6 mm) |
Baileigh BB-9612 Manuals & Downloads
Frequently Asked Questions
Can this brake handle aluminum and other nonferrous metals?
Yes! While rated for 12-gauge mild steel and 16-gauge stainless, you can bend lighter-gauge aluminum, copper, brass, and coated materials with excellent results. The hardened components won't damage softer metals.
How difficult is it to change the finger configuration?
Very easy. The fingers are removable, and you can reconfigure them in minutes without tools. This lets you quickly switch between different box depths and bending setups throughout your workday.
Does this machine require electrical power?
No. The BB-9612 is completely manual, which means no electrical hookup needed, no power bills, and you can place it anywhere in your shop. The counterweights make manual operation surprisingly effortless.
What kind of maintenance does this brake need?
Minimal. Periodically lubricate the bearings (they're designed to be oilable), keep the bending surfaces clean, and check that all fasteners remain tight. That's about it—this machine is built for decades of low-maintenance service.
Can I bend a full 4x8 sheet of 12gauge steel?
Absolutely. That's exactly what this brake is designed for. With 96" of bending width, you can bend standard sheet sizes the long way, which is perfect for HVAC work, roofing, and large fabrication projects.