Baileigh BB-5016F-DS 50" Reversible Box and Pan Brake
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Baileigh BB-5016F-DS Reversible Box & Pan Folder
The Baileigh BB-5016F-DS is a professional-grade 50-inch reversible finger brake that brings unprecedented versatility to your sheet metal fabrication work, capable of creating complex bends and intricate box shapes that standard brakes simply can't achieve.
Ever found yourself struggling to make that perfect box or pan because your standard brake just won't cooperate with complex bends? That's exactly the problem the BB-5016F-DS was designed to solve. This isn't your average box and pan brake – it's engineered specifically for professionals and serious fabricators who need to create intricate shapes, deep boxes, and unusual bends without compromise.
What makes this brake truly special is its reversible finger design on both the top and bottom beams. This means you can work with flanges and flaps that would normally get in your way, letting them hang freely while you get right up close to your bend line. Whether you're fabricating custom HVAC ductwork, building precise enclosures, or creating one-off prototype parts, this 50-inch brake gives you the flexibility to handle mild steel up to 16 gauge and stainless steel up to 20 gauge with ease.
Built for fabrication shops, HVAC contractors, and metal artisans who demand reliability, the BB-5016F-DS features hardened components that will stand up to years of heavy use. The spring-loaded cylinder assistance means you're not fighting the machine when bending at full capacity – it actually helps you lift the apron, reducing operator fatigue during long production runs. And with the foot pedal clamping system, both your hands stay free to position your material exactly where you need it. That's the kind of thoughtful design that transforms your workflow.
Product Video
Applications
- Ductwork Fabrication: Create custom rectangular ducts, transition pieces, and complex duct fittings with varying depths and multiple bends
- Enclosure and Cabinet Manufacturing: Build precise electrical cabinets, control boxes, and equipment housings with clean, professional edges
- Prototype Development: Quickly fabricate one-off parts and test pieces for product development without tooling delays
- Custom Tank and Pan Production: Form water tanks, oil pans, drip trays, and specialty containers in various sizes and configurations
- Architectural Metalwork: Craft decorative metal panels, cladding components, and custom trim pieces with consistent quality
- Automotive and Marine Fabrication: Produce custom brackets, panels, covers, and structural components that require precise bending angles
Key Features & Benefits
- Dual-Sided Reversible Finger System: Unlike standard brakes, you get segmented fingers on both the top and bottom beams, giving you the freedom to work around existing flanges and create complex box shapes that would be impossible otherwise. This means fewer setup changes and faster turnaround on complicated jobs.
- Hands-Free Foot Pedal Clamping: Keep both hands on your material for perfect positioning every single time. No more awkward one-handed adjustments or having to clamp, check, unclamp, and readjust. You'll wonder how you ever worked without this feature.
- 17 Versatile Finger Configurations: With 2 fingers at 1.5", 4 at 2", 5 at 3", and 6 at 6", you can configure the brake for virtually any box depth up to 2.5 inches. Mix and match fingers to match your specific project requirements without limitations.
- Spring-Loaded Apron Assistance: Lifting heavy sheet metal at full capacity takes serious effort – unless your brake helps you do it. The built-in spring cylinder significantly reduces the physical strain on your body, so you stay productive throughout the entire workday without wearing yourself out.
- Adjustable Stop Rod for Production Runs: Need to make 50 identical parts? Set the stop rod once and you're done. Every piece will be positioned exactly the same way, giving you production-shop consistency even if you're a one-person operation.
- Easy Blade Gap Adjustment: Switch between different material gauges quickly and confidently. The simple adjustment mechanism means you're not wasting time fiddling with complicated settings when you need to move from 18 gauge to 14 gauge material.
- Hardened Fingers and Bending Die: This isn't equipment that'll wear out after a few months of heavy use. The hardened components are built to deliver consistent, precise bends year after year, even when working with tough stainless steel.
- Full 135-Degree Bending Range: From delicate angles to sharp folds, you have complete control over your bend angles from 0 to 135 degrees – giving you the flexibility to tackle virtually any design requirement.
What's in the Box
- BB-5016F-DS Reversible Box and Pan Brake (main unit)
- Complete set of 17 segmented fingers (2 x 1-1/2", 4 x 2", 5 x 3", 6 x 6")
- Adjustable stop rod assembly
- Heavy-duty floor stand (integrated)
- Operator's manual with setup and maintenance instructions
- 1-year parts warranty documentation
- Lifetime technical support access information
Baileigh BB-5016F-DS Specifications
| Model Number | BB-5016F-DS |
|---|---|
| Maximum Bending Length | 50" (1270mm) |
| Material Capacity - Mild Steel | 16 gauge (1.6mm) |
| Material Capacity - Stainless Steel | 20 gauge (1mm) |
| Maximum Box Depth | 2.5" (64mm) |
| Bending Angle Range | 0° to 135° |
Baileigh BB-5016F-DS Manuals & Downloads
Frequently Asked Questions
Can this brake handle aluminum and other nonferrous metals?
Absolutely! While the specifications list capacity for mild steel and stainless steel, the BB-5016F-DS works beautifully with aluminum, copper, and brass. Just keep in mind that softer materials like aluminum can typically be bent at thicker gauges than the rated steel capacity. Always adjust your blade gap appropriately for the material you're working with.
Do I need special electrical hookups to operate this brake?
Not at all – that's one of the best things about this model. The BB-5016F-DS is entirely manual, meaning you can use it anywhere without worrying about power requirements. The only "power" it needs is the spring-loaded cylinder assistance (which is mechanical, not electrical) and your own muscle, which the design minimizes beautifully.
How difficult is it to change finger configurations for different projects?
It's remarkably straightforward. The segmented fingers are designed for quick reconfiguration, so switching from a wide box setup to a narrow one takes just a few minutes. Most operators find they can change configurations in under 5 minutes once they're familiar with the system. The adjustable design means you're not locked into one setup all day.
What maintenance does this brake require?
Maintenance is minimal but important for longevity. Keep the moving parts lubricated according to the manual's schedule, periodically check and adjust the blade gap as needed, and keep the bending surface clean from metal shavings and debris. With proper care, this brake will deliver consistent performance for decades. The hardened components mean you won't need to replace fingers frequently even with heavy use.
Can one person operate this brake safely, or do I need a helper?
One person can absolutely operate this brake safely – that's precisely why it has the foot pedal clamping system! By keeping both your hands free to position the material, you eliminate the awkward and potentially unsafe maneuvers required with traditional brakes. However, when working with very large sheets at full 50-inch capacity, having a helper to support the material is always wise for both safety and accuracy.