Baileigh BB-4816E 48-Inch Box and Pan Brake
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Baileigh BB-4816E Box & Pan Folder
The Baileigh BB-4816E is a budget-friendly, professional-grade box and pan brake designed for hobbyists, light fabricators, and educational institutions who need reliable sheet metal bending without compromising on quality.
Are you tired of struggling with flimsy bending equipment that can't deliver consistent results? The BB-4816E solves that problem with heavy-duty construction that won't break your budget.
Built from fully-welded steel plate, this brake offers the kind of rigidity you'd expect from machines costing significantly more. What does this mean for you? Every bend comes out crisp and accurate, even when you're working at the machine's full 48-inch capacity. The robust framework minimizes deflection and prevents material deformation – so you spend less time fixing mistakes and more time completing projects.
Perfect for HVAC technicians, automotive restorers, custom fabricators, and workshop instructors, the BB-4816E strikes that sweet spot between affordability and professional performance. Whether you're creating ductwork, fabricating custom enclosures, or teaching the next generation of metalworkers, this brake delivers repeatable precision that builds your confidence with every bend.
Applications
- Ductwork Fabrication: Create precise bends for residential and light commercial ductwork, transitions, and fittings with professional results
- Automotive Restoration & Custom Work: Form body panels, brackets, floor pans, and custom trim pieces for classic car projects
- Metal Enclosures & Electrical Boxes: Fabricate custom control panels, junction boxes, and protective housings for electronics and equipment
- Architectural Metalwork: Bend flashing, fascia, decorative trim, and custom architectural elements for buildings
- Custom Box & Pan Manufacturing: Produce bins, trays, containers, and specialized pans for industrial and commercial applications
- Educational Workshops: Teach students proper sheet metal techniques with a machine that's forgiving for beginners yet capable enough for advanced projects
Key Features & Benefits
- Fully-Welded Steel Construction: You get maximum rigidity and accuracy without the frame flex that plagues cheaper brakes. This means your bends stay true, even at full capacity
- Counterweight Apron Lift Assist: Forget about exhausting yourself when working with thicker materials. The counterweight does the heavy lifting for you, reducing operator fatigue dramatically
- 16 Hardened Fingers of Varying Lengths: Complete flexibility to create boxes and pans of virtually any size or configuration. Mix and match finger positions to accommodate complex bend sequences
- Adjustable Gap Control: Fine-tune the clamping gap for different material thicknesses, ensuring consistent results whether you're working with thin aluminum or heavy-gauge steel
- 0-135° Bend Angle Range: From gentle curves to sharp folds, you control the exact angle for your application with precision angle indicators for repeatable bends
- Included Heavy-Duty Floor Stand: Start working immediately with the robust stand that's included. Or remove it and bench-mount the brake if your workspace requires it
- 48-Inch (1220mm) Working Width: Handle full-width sheets efficiently, reducing the number of cuts and seams in your finished pieces
- Budget-Friendly Performance: Get Baileigh quality and reliability without the premium price tag of industrial-grade equipment
What's in the Box
- BB-4816E Box & Pan Brake (main unit)
- Heavy-duty floor stand with mounting hardware
- Complete set of 16 hardened finger bars (varying lengths)
- Counterweight apron lift assembly
- Stop rod for material positioning
- Gap adjustment mechanism (pre-installed)
- User manual and setup instructions
- Warranty registration card
BB-4816E Specifications
| Model Number | BB-4816E |
|---|---|
| Maximum Working Length | 1220mm (48 inches) |
| Maximum Capacity (Mild Steel) | 16 gauge (1.6mm) |
| Maximum Capacity (Stainless Steel) | 20 gauge (1.0mm) |
| Bend Angle Range | 0° to 135° |
| Number of Fingers | 16 hardened fingers (varying lengths) |
BB-4816E Manuals & Downloads
Frequently Asked Questions
What's the difference between the BB4816 and the BB4816E?
The BB-4816E is the economy version, designed for budget-conscious buyers who still demand quality. It maintains the same core features and construction quality as the standard BB-4816 but is priced lower, making it perfect for hobbyists, educational settings, and light fabrication shops. You still get the fully-welded frame, counterweight system, and 16 fingers – just at a more accessible price point.
Can I bend aluminum and stainless steel with this brake?
Absolutely! While the maximum capacity is rated for 16-gauge mild steel, you can work with thinner stainless steel (20-gauge), aluminum, copper, brass, and other non-ferrous metals. The adjustable gap control lets you dial in the perfect clamping pressure for different materials. Just remember that harder materials like stainless require more force, so keep bends on thicker stainless within comfortable limits.
Do I need to bolt this to the floor, or can I move it around my shop?
The BB-4816E comes with a sturdy floor stand that doesn't require floor mounting – it's free-standing and stable enough for safe operation. At 164 kg (361 lbs), it's substantial enough to stay put during use, but you can add casters if you need occasional mobility around your shop. Alternatively, you can remove the stand entirely and permanently mount the brake to a heavy workbench.
How much space do I need in my workshop for this brake?
Plan for a footprint of approximately 1.2m x 0.5m (4' x 1.7') for the brake itself, but you'll want additional clearance in front and behind for handling full 48-inch sheets. Ideally, allow at least 1.5-2 meters of clear space on both sides for comfortable material handling and operator movement.
Is this brake suitable for a beginner, or do I need experience?
The BB-4816E is excellent for beginners! Many educational institutions choose this model specifically for teaching because it's straightforward to operate, forgiving of learning curves, and built safely. The manual operation gives you complete control and tactile feedback, helping you develop proper bending techniques. With the included instructions and Baileigh's lifetime phone support, you'll be making quality bends in no time – whether you're a student, hobbyist, or professional transitioning from other metalworking methods.