Baileigh BB-4816 Heavy-Duty 48" Box & Pan Brake
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Baileigh BB-4816 Box & Pan Folder
The Baileigh BB-4816 is a professional-grade 48-inch box and pan brake designed to deliver precision bends on 16-gauge mild steel and 20-gauge stainless steel sheet metal, making it the ideal choice for fabrication shops that demand consistent, accurate results every single time.
Are you tired of struggling with inferior sheet metal brakes that can't hold a consistent angle or leave your material deformed? The BB-4816 solves these problems with its fully-welded main beam and apron construction that maintains rigidity even when you're working at full capacity. This isn't just another brake – it's engineered to be your reliable workhorse for years to come.
With its 1270mm (48-inch) bending length, you can handle full-width sheet metal with confidence. The heavy-duty counterbalance weight system means you won't be fighting the machine when bending at capacity – it actually helps you do the work, saving your energy for the next job. Whether you're fabricating custom boxes, pans, enclosures, or HVAC components, this brake gives you the control and precision you need.
What really sets the BB-4816 apart is its versatility. The included 16 hardened fingers in varying lengths (2", 3", and 4") allow you to configure the brake for virtually any box or pan dimension you can imagine. And with the built-in angle indicator, you'll achieve repeatable bends job after job – crucial when you're working on production runs or need multiple identical pieces.
Product Video
Applications
- Ductwork Fabrication: Create perfectly formed ducts, plenums, and transitions with consistent angles
- Custom Metal Box & Pan Manufacturing: Fabricate enclosures, trays, and containers in various sizes and configurations
- Architectural Sheet Metal Work: Form flashing, cladding components, and decorative metalwork with precision
- Automotive & Motorsport Fabrication: Bend panels, brackets, and custom components for vehicle builds
- Electrical Enclosure Production: Manufacture control boxes, junction boxes, and equipment housings
- Light Gauge Steel Fabrication: Handle a wide range of projects from prototypes to short production runs
Key Features & Benefits
- Fully-Welded Steel Construction: Your bends stay accurate because the machine won't flex or deform under load. No more adjusting and re-adjusting mid-job.
- Heavy-Duty Counterbalance Weight: Bending at full capacity becomes effortless. This weight does the heavy lifting so you can focus on positioning your material perfectly.
- 16 Hardened Fingers (2", 3", 4"): Complete flexibility for your projects. Configure them any way you need to create boxes, pans, and enclosures in countless sizes.
- Built-in Angle Indicator: Get repeatable bends every single time. When you need ten identical pieces, they'll all be identical – no guesswork, no measuring each bend.
- Integrated Heavy-Duty Stand: Start working right out of the crate. The robust stand is included, properly balanced, and ready to support serious production work.
- 16mm Beam Adjustment: Fine-tune your setup for different material thicknesses. This adjustability ensures clean bends whether you're working with 16-gauge or lighter material.
- 135° Maximum Bend Angle: Handle virtually any bending requirement your projects demand, from subtle angles to sharp folds.
- Manual Operation: No electrical requirements, no compressed air needed. Simple, reliable mechanical operation means fewer things to go wrong and lower operating costs.
What's in the Box
- BB-4816 Box and Pan Brake Main Unit
- Heavy-Duty Floor Stand (fully assembled)
- Counterbalance Weight System
- 16 Hardened Fingers in Three Sizes (2-inch, 3-inch, 4-inch fingers)
- Stop Rod for precise material positioning
- All mounting hardware and fasteners
- Operator's Manual with setup and maintenance instructions
- 1-Year Parts Warranty documentation
Baileigh BB-4816 Specifications
| Model Number | BB-4816 |
|---|---|
| Bending Length | 1270mm (48 inches) |
| Mild Steel Capacity | 16 gauge (1.6mm) |
| Stainless Steel Capacity | 20 gauge (1.0mm) |
| Bend Angle Range | 0° to 135° |
| Power Requirements | Manual operation – no power required |
Baileigh BB-4816 Manuals & Downloads
Frequently Asked Questions
Can this brake handle aluminum sheet?
Yes! The BB-4816 works excellently with aluminum. Since aluminum is softer than steel, you can typically work with thicker gauges of aluminum than the rated 16-gauge mild steel capacity. Many fabricators use this brake for aluminum HVAC work, architectural applications, and custom fabrication.
How difficult is the assembly and setup?
The BB-4816 arrives mostly assembled. You'll need to mount the brake to the included stand (straightforward bolt-on process) and install the counterbalance weight. Most users have it up and running in under an hour. The manual provides clear step-by-step instructions, and Baileigh's lifetime phone support is there if you need any guidance.
Can I achieve consistent bends for production work?
Absolutely – that's one of the BB-4816's greatest strengths. The built-in angle indicator allows you to set your desired bend angle and repeat it precisely across multiple pieces. The rigid construction ensures the machine maintains accuracy even with repeated use at full capacity.
What maintenance does this brake require?
Minimal maintenance keeps this brake running for decades. Periodically lubricate the moving parts, keep the bending beam and fingers clean, and check that all bolts remain tight. The hardened fingers are built for longevity and resist wear even with heavy use.
Is this suitable for a oneperson operation?
Yes! The counterbalance weight system makes operating this brake surprisingly manageable for one person, even when working at full capacity. That said, when handling large sheets of material, having a helper to support the workpiece makes the job easier and safer – but the brake itself is designed for single-operator use.