Baileigh BB-4812 Box and Pan Brake - 48"
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Baileigh BB-4812 Box & Pan Folder
The Baileigh BB-4812 is a professional-grade 48-inch box and pan brake that combines compact design with heavy-duty construction, capable of bending 12-gauge mild steel with precision and repeatability—making it the go-to choice for metal fabrication shops demanding power without sacrificing valuable floor space.
Are you tired of struggling with flimsy metal brakes that can't handle heavy-gauge materials? The BB-4812 is engineered to be one of the most powerful manual finger brakes in its class, weighing in at just under 2,000 lbs of solid steel construction. This isn't your average brake—it's built to deliver crisp, accurate bends day after day, year after year.
What sets the BB-4812 apart is its fully welded framework supported by solid steel adjustable trusses. This means you can bend 12-gauge mild steel or 16-gauge stainless steel across the entire 48-inch length without worrying about deflection, twisting, or inconsistent results. The massive torsion system keeps everything aligned even at maximum capacity, so your bends stay true from the first piece to the thousandth.
Whether you're running a small fabrication shop, an HVAC business, or handling custom metalwork projects, this brake gives you the versatility you need. With 11 hardened and polished 3-piece fingers in varying lengths, you can configure the brake for everything from long straight bends to complex box and pan formations up to 6 inches deep—one of the largest box depths available in this size range. The heavy counterweights make operating the brake surprisingly manageable, reducing operator fatigue even during extended production runs.
Product Video
Applications
- HVAC Ductwork Fabrication: Create precise boxes, pans, and duct components for heating, ventilation, and air conditioning systems with repeatable accuracy
- Custom Metal Enclosures and Cabinets: Bend precise boxes and panels for electrical enclosures, control cabinets, and protective housings
- Automotive Restoration Projects: Form fenders, floor pans, trunk sections, and custom body panels from mild steel or aluminum
- Architectural Metalwork: Produce decorative panels, trim pieces, coping, and custom architectural elements with clean, professional bends
- General Sheet Metal Fabrication: Handle everything from simple straight bends to complex multi-sided boxes and pans for industrial and commercial applications
- Roofing and Flashing Components: Create drip edges, valley flashing, step flashing, and custom roofing accessories with consistent quality
Key Features & Benefits
- Unmatched Versatility with 11 Configurable Fingers: You get 11 hardened, polished 3-piece fingers (3 at 3
- Heavy-Duty Counterweights Reduce Operator Fatigue: Thick sheet metal shouldn't mean tired operators. The integrated heavy counterweights provide lift assistance, making it easier to operate the apron even when working with 12-gauge material all day long. Your team stays fresh, productive, and efficient.
- Stop Rod System for Production Consistency: Need to make 50 identical bends? The integrated stop rod system lets you set up repeatable bends quickly, eliminating measurement errors and dramatically speeding up production runs. Set it once, and every piece comes out exactly the same.
- Adjustable Gap Control for Different Material Thicknesses: Two handwheels give you precise control over the gap between the bending beam and clamping bar. This means you can switch from thin aluminum to thick mild steel without compromising bend quality—just dial in the right setting and you're ready to go.
- Compact Footprint, Industrial Strength: At 48 inches wide, this brake fits into tight floor plans where larger machines simply won't work. But don't let the compact size fool you—the nearly 2,000-pound solid steel construction delivers the rigidity and power you'd expect from much larger equipment.
- Bend Up to 135 Degrees with Precision: The 0-135° bend angle range covers virtually every bending application you'll encounter. From gentle curves to sharp right angles and beyond, you have the flexibility to meet any project specification.
- Massive Torsion System Prevents Beam Twist: The heavy-duty torsion system connects the steel beam and leaf, preventing twisting even at maximum capacity. This means your bends stay straight and accurate across the full 48-inch width—no more disappointing results on the far edges.
- Built to Last with Lifetime Support: Electro-welded steel framework, hardened components, and adjustable trusses ensure this brake will serve your shop for decades. Plus, you get a 1-year parts warranty and lifetime technical support from Baileigh—real people you can call anytime for troubleshooting and project advice.
What's in the Box
- BB-4812 Box and Pan Brake main unit with fully welded steel frame
- 11 hardened and polished 3-piece fingers: 3 fingers at 3 inches, 2 fingers at 4 inches, 5 fingers at 5 inches, 1 finger at 6 inches
- Heavy-duty floor stand (integrated)
- Two counterweight systems for apron lift assist
- Integrated stop rod system for repeatable bends
- Two adjustment handwheels for gap control
- Solid steel adjustable trusses
- Owner's manual and documentation
- 1-year parts warranty
- Lifetime technical support access
Baileigh BB-4812 Specifications
| Model Number | BB-4812 |
|---|---|
| Working Length | 1,219 mm (48 inches) |
| Mild Steel Capacity | 2.6 mm (12 gauge) |
| Stainless Steel Capacity | 1.6 mm (16 gauge) |
| Bend Angle Range | 0° to 135° |
| Maximum Box Depth | 152 mm (6 inches) |
Baileigh BB-4812 Manuals & Downloads
Frequently Asked Questions
Is the BB4812 suitable for stainless steel work?
Absolutely! While the BB-4812 can handle up to 12-gauge mild steel, it's also rated for 16-gauge stainless steel across the full 48-inch width. The hardened fingers and bending rail are specifically designed to produce extremely straight and tight bends even in stainless, making this an excellent choice if you work with multiple materials.
Do I need electrical power to operate this brake?
No—the BB-4812 is entirely manual, which means no electrical hookup required. The heavy counterweights provide mechanical assistance for lifting the apron, making operation smooth and manageable even with thick materials. This also means lower operating costs and the freedom to place the brake anywhere in your shop.
Can I really make boxes up to 6 inches deep?
Yes! The innovative 3-piece finger design is what makes the 6-inch box depth possible—one of the largest available in this size range. This gives you tremendous flexibility for creating deep boxes, pans, and complex enclosures that would be impossible with traditional finger brake designs.
How difficult is it to change the finger configuration?
The hardened fingers are designed for easy reconfiguration. Once you get familiar with the setup, you can adjust the finger arrangement in just a few minutes to accommodate different box sizes or switch to a full straight brake configuration. The system is intuitive and doesn't require special tools.
What kind of maintenance does the BB4812 require?
The BB-4812 is designed for minimal maintenance. Regular cleaning, occasional lubrication of moving parts (the apron side shafts ride in oilable bearings), and keeping the fingers and bending rail clean will ensure decades of reliable service. The solid steel construction and hardened components mean there's very little to wear out.
Will this brake fit in my small shop?
That's exactly what it's designed for! At 48 inches wide with a compact footprint, the BB-4812 is specifically engineered for shops with limited floor space. Despite its compact size, you're getting industrial-strength performance and capacity—it's the perfect compromise between power and practicality.