Baileigh BB-4012F Box and Pan Brake - 40"
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Baileigh BB-4012F Box & Pan Folder
The Baileigh BB-4012F is a professional-grade 40-inch box and pan brake featuring an innovative foot-operated clamping system that frees both your hands for precise material positioning. Built for fabrication shops and metalworking professionals, this machine handles up to 12-gauge mild steel with exceptional accuracy and reliability.
Ever wish you had an extra pair of hands when working with sheet metal? The BB-4012F solves this age-old problem with its game-changing foot-operated clamp. Instead of struggling to hold material in place while trying to secure it, you simply position your sheet metal exactly where you need it using both hands, then engage the clamp with your foot. This means perfect positioning every single time, without compromising accuracy or safety.
This isn't just another sheet metal brake – it's a precision tool built for professionals who demand consistency. Whether you're fabricating HVAC ductwork, custom boxes, pans, or specialty metal enclosures, the BB-4012F delivers clean, accurate bends up to 135 degrees across its full 40-inch width. The heavy-duty, fully-welded steel framework eliminates flex and deformation even when you're bending at maximum capacity, which means your first bend will be just as precise as your thousandth.
What really sets this brake apart is its versatility. With eight hardened fingers in assorted widths (from 25mm to 100mm), you can configure the machine for virtually any box or pan configuration you need. The spring-loaded cylinder assists with lifting the apron when you're working at full capacity, reducing operator fatigue during long production runs. An adjustable stop rod ensures repeatable bends for production work, while the simple blade gap adjustment lets you quickly switch between different material gauges without fuss.
Applications
- HVAC Fabrication: Create ductwork components, plenums, and transition pieces with precision bends that fit together perfectly
- Custom Box and Pan Manufacturing: Produce tanks, pans, and enclosures in various sizes and depths for industrial and commercial applications
- Sheet Metal Prototyping: Quickly create test pieces and prototypes for R&D work with repeatable accuracy
- Metal Artwork and Architectural Elements: Craft decorative panels, brackets, and custom architectural components
- Automotive and Industrial Fabrication: Bend brackets, covers, housings, and specialized components for vehicles and machinery
- Small-Batch Production Runs: Handle production work efficiently with the adjustable stop rod for consistent, repeatable results
Key Features & Benefits
- Hands-Free Foot Clamp Operation: Position your material perfectly with both hands, then engage the clamp with your foot. This means better accuracy, fewer mistakes, and safer operation
- Impressive Capacity: Handles 12-gauge mild steel (2.5mm) or 16-gauge stainless steel across the full 40-inch width. That's enough capacity for serious fabrication work without stepping up to industrial-sized equipment
- Versatile Finger System: Eight hardened fingers in multiple widths let you create boxes and pans up to 64mm deep. Mix and match finger configurations to tackle virtually any project
- Spring-Assisted Apron: The spring-loaded cylinder helps lift the apron when you're bending heavy gauge material. Your back will thank you after a full day of production work
- Precision Stop Rod: Make identical bends all day long without measuring each time. Set it once and produce consistent parts for your entire production run
- Built to Last: Hardened bending die and fingers withstand years of heavy use, even with stainless steel. The fully-welded steel framework won't flex or deform under load
- Easy Gauge Adjustment: Simple blade gap adjustment means you can quickly switch between different material thicknesses without complicated calibrations
- Professional Bend Range: Create bends from 0 to 135 degrees with precise control, giving you the flexibility for virtually any application
What's in the Box
- BB-4012F Box and Pan Brake (fully assembled on heavy-duty floor stand)
- Complete set of 8 hardened fingers in assorted widths: 25mm, 30mm, 35mm, 40mm, 45mm, 50mm, 76mm, and 100mm
- Adjustable stop rod for repeatable bends
- Spring-loaded apron cylinder (pre-installed)
- Foot-operated clamping mechanism (integrated into machine)
- Operation manual and safety guidelines
- 1-year parts warranty documentation
- Lifetime technical support contact information
Baileigh BB-4012F Specifications
| Model Number | BB-4012F |
|---|---|
| Bending Length | 1016 mm (40 inches) |
| Mild Steel Capacity | 12 gauge (2.5mm) |
| Stainless Steel Capacity | 16 gauge (1.6mm) |
| Bend Angle Range | 0° to 135° |
| Maximum Box Depth | 64 mm (2.5 inches) |
Baileigh BB-4012F Manuals & Downloads
Frequently Asked Questions
How difficult is it to learn the footoperated clamping system?
Most operators adapt within minutes. The foot control is intuitive – it works like a foot pedal, giving you precise control while keeping both hands free. New users typically find it easier and safer than traditional hand-clamped brakes because you're not trying to position material and operate a hand lever simultaneously.
Can I bend aluminum and coated materials with this brake?
Absolutely. The BB-4012F works beautifully with aluminum, mild steel, stainless steel, and coated materials. The hardened bending die and fingers won't mar coated surfaces, and the adjustable blade gap ensures proper bending pressure for softer materials like aluminum.
What's the actual usable box depth I can create?
With the 64mm box depth specification and the variety of finger sizes included, you can create boxes and pans up to approximately 64mm deep. The segmented finger system gives you flexibility to configure for different box dimensions depending on your specific project requirements.
Does this machine require special electrical connections?
No – the BB-4012F is a manually operated brake. There are no electrical requirements. The spring-loaded cylinder that assists with the apron lift is pneumatic/mechanical, not powered. This makes it perfect for shops without dedicated electrical circuits near the brake station.
How do I maintain the hardened fingers and bending die?
Maintenance is minimal. Keep the fingers and die clean and free from debris. Occasionally apply a light machine oil to moving parts. The hardened construction means these components will last for years even with daily use. Avoid bending materials harder than the rated capacity to prevent premature wear.
Can this brake handle production runs, or is it better for oneoff projects?
It excels at both! The adjustable stop rod makes it perfect for production runs where you need identical bends repeatedly. Many fabrication shops use this brake for daily production work. One satisfied customer from an R&D shop mentioned they were able to "keep ahead of manufacturing demands as well as day-to-day engineering demands without missing a beat" after installing their BB-4012F.