Baileigh BB-3616E Box and Pan Brake - 36"
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Baileigh BB-3616E Box & Pan Folder
The Baileigh BB-3616E is a compact 36-inch box and pan brake that brings professional-grade precision to smaller sheet metal projects, giving you exceptional control when working with shorter pieces that larger brakes simply can't handle efficiently.
Ever tried wrestling a short piece of sheet metal into a massive brake and thought "there has to be a better way"? That's exactly where the BB-3616E shines. This finger brake was designed specifically for those jobs where your big shop brake is just too cumbersome—think custom boxes, pans, trays, and enclosures where precision matters more than brute force.
What makes this brake special is how it balances economy with quality. You're getting Baileigh's legendary build standards—heavy plate steel construction with an electrowelded framework—but at a price point that won't make your accountant nervous. It handles 16 gauge mild steel (and up to 20 gauge stainless) across its full 915mm length, bending up to 135° with crisp, accurate angles every single time.
The real versatility comes from its 10 removable fingers. These let you create boxes and pans in virtually any configuration you need, with depths up to 35mm. Whether you're fabricating custom electrical enclosures, automotive restoration parts, HVAC components, or decorative metalwork, this brake gives you the flexibility to bend all four sides without interference. The heavy counterweight makes lifting the apron effortless even at full capacity, so you can work all day without fatigue.
Applications
- Custom Boxes and Enclosures: Electrical junction boxes, control panel housings, custom storage cases, and filing cabinet components with professional-grade bends
- HVAC Fabrication: Ductwork transitions, register boxes, drip pans, and custom ventilation components where precise angles matter
- Automotive and Marine Restoration: Battery trays, access panels, custom trim pieces, floor pans, and repair panels for classic vehicles and boats
- Decorative Metalwork: Planters, display boxes, retail fixtures, architectural trim, and custom shelving with clean, crisp edges
- Small-Scale Manufacturing: Production runs of trays, shallow pans, brackets, and components where consistency is crucial
- Prototyping and Custom Fabrication: One-off projects and custom designs where you need flexibility to experiment with different bend configurations
Key Features & Benefits
- 10 Removable Fingers for Ultimate Versatility: Configure the fingers to match your exact project needs, allowing you to bend all four sides of a box without the interference you'd get with a standard brake. This means fewer welded seams and cleaner finished products.
- Heavy Counterweight Apron Lift: No more struggling to lift the apron when working at full capacity. The counterweight does the heavy lifting for you, reducing operator fatigue and letting you work faster and longer.
- Plate Steel Construction with Electrowelded Framework: This isn't a flimsy import that'll flex and give you wavy bends. The rigid construction ensures crisp, accurate angles even when bending in the middle of the beam at full capacity—no sag, no disappointment.
- Adjustable Finger Gap on Both Sides: Fine-tune the gap for different material gauges, giving you perfect bends whether you're working with thin aluminum or thicker mild steel.
- 135° Maximum Bend Angle: Create tight hemming bends, right angles, or obtuse bends—whatever your design requires. This flexibility means more creative freedom in your fabrication work.
- Included Heavy-Duty Floor Stand: Ready to work right out of the crate. The stand is positioned for optimal balance and stability, so you can mount it permanently in your shop and start bending immediately.
- Compact Footprint, Full-Size Capability: At 915mm long, it handles real work without dominating your floor space—perfect for shops where every square meter counts.
- 1-Year Parts Warranty & Lifetime Technical Support: Baileigh stands behind their equipment. If you ever have questions or issues, their technical team is just a phone call away.
What's in the Box
- Baileigh BB-3616E Box & Pan Brake (main unit)
- Heavy-duty floor stand (pre-installed or included for assembly)
- Set of 10 removable hardened steel fingers of varying widths
- Counterweight system (pre-installed)
- Operator's manual with setup and maintenance instructions
- Warranty documentation
Baileigh BB-3616E Specifications
| Model Number | BB-3616E |
|---|---|
| Bending Length | 915 mm (36 inches) |
| Maximum Capacity - Mild Steel | 16 gauge (1.6mm) |
| Maximum Capacity - Stainless Steel | 20 gauge (1mm) |
| Bend Angle Range | 0° to 135° |
Baileigh BB-3616E Manuals & Downloads
Frequently Asked Questions
What's the difference between this and a standard brake?
Unlike a standard straight brake that can only make simple bends, the BB-3616E's removable finger system lets you bend all four sides of a box without interference. This means you can create complete enclosures from a single piece of metal—no welding or riveting required.
Can I bend aluminum and stainless steel, or just mild steel?
Absolutely! While it's rated for 16 gauge mild steel, you can work with thinner gauges of stainless steel (up to 20 gauge) and aluminum. Just adjust the finger gaps accordingly for different materials. Many fabricators use it for aluminum up to 14 gauge with excellent results.
How difficult is it to set up and learn to use?
If you've used any brake before, you'll be bending within minutes. If you're new to brakes, allow a day to get comfortable with setting the fingers and adjusting the gaps. The manual provides clear instructions, and Baileigh's lifetime technical support is there if you need guidance. Most users report it's very intuitive.
Will this brake handle production work, or is it just for occasional use?
It's absolutely production-capable. The heavy-duty construction and counterweight system are designed for all-day use. Many small fabrication shops use this as their primary brake for short-run production and custom work. The quality of bends remains consistent even after thousands of cycles.
What maintenance does it require?
Very little! Keep the moving parts lubricated, ensure the finger adjustments remain tight, and periodically check that the fingers are secured properly. The plate steel construction is built to last with minimal maintenance. Wipe down the bending surfaces to prevent rust, and you're good to go.