Baileigh BB-2416E Box & Pan Brake - 24"
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Baileigh BB-2416E Box And Pan Folder
The Baileigh BB-2416E is an entry-level box and pan brake that delivers professional-grade metal bending capabilities in a compact, workshop-friendly package. Perfect for hobbyists, educational institutions, and small fabrication shops, this versatile finger brake transforms flat sheet metal into precise boxes, pans, channels, and custom brackets with bend angles up to 135°.
Are you tired of struggling with bulky, oversized equipment when you only need to bend smaller pieces? The BB-2416E finger brake is your solution. Despite its compact 610mm (24-inch) working width, this machine packs serious fabrication power that makes creating custom metal parts surprisingly easy.
What makes this brake special is its thoughtful design. The counterweighted apron lift assist means you won't wear yourself out during extended bending sessions - the machine does the heavy lifting for you. The eight hardened steel fingers can be arranged in countless configurations, letting you create everything from shallow pans to deep boxes with ease. And because it's built from fully-welded steel plate construction, you get the accuracy and durability typically found in machines costing much more.
Whether you're a weekend warrior working in your garage, a technical instructor teaching the next generation of fabricators, or a professional shop handling small-batch custom work, the BB-2416E gives you the flexibility to bend 16-gauge mild steel and 20-gauge stainless steel with consistent, repeatable results. It comes complete with a sturdy floor stand, so you can set it up and start bending right away.
Applications
- Ductwork Components: Fabricate small vent covers, transitions, and custom fittings that standard parts can't match
- Electrical Enclosures and Mounting Brackets: Create professional boxes and brackets for electronic components and control panels
- Automotive Restoration and Repair: Form replacement panels, repair sections, brackets, and custom trim pieces for classic car projects
- Sheet Metal Boxes and Pans: Produce storage containers, drip pans, tool trays, and custom organizers for workshop or industrial use
- Architectural Metalwork: Bend flashing, corner guards, decorative trim, and custom metal accents for building projects
- Prototype Development: Quickly create test pieces and proof-of-concept parts before committing to full production runs
Key Features & Benefits
- Versatile Finger Configuration: Eight hardened fingers in five different lengths (254mm, 203mm, 76mm, 51mm, and 25mm) give you endless bending possibilities. Arrange them to match your project needs, whether you're making shallow pans or deeper boxes.
- Effortless Operation with Counterweight Assist: The built-in counterweight system balances the apron perfectly, reducing the physical effort required and minimizing operator fatigue during extended work sessions.
- Precision 135° Bend Capacity: Achieve bend angles from 0° to 135°, giving you the flexibility to create everything from gentle angles to sharp corners. This range handles most common fabrication needs.
- Robust Steel Plate Construction: Fully-welded steel framework eliminates flex and maintains accuracy even when working at full capacity. This isn't a flimsy hobby tool - it's built to deliver professional results day after day.
- Compact Workshop Footprint: The 610mm (24-inch) working width is perfect for smaller shops and educational settings where space is at a premium, without sacrificing capability for typical projects.
- Dual Material Capacity: Handle up to 1.6mm (16-gauge) mild steel or 1mm (20-gauge) stainless steel, covering the most common materials you'll encounter in small-scale fabrication work.
- 30mm Maximum Box Depth: Create boxes and pans with sides up to 30mm deep, ideal for trays, shallow enclosures, and most standard box configurations.
- Ready-to-Work Floor Stand Included: Arrives with a sturdy floor stand so you can set up and start working immediately. No need to purchase additional mounting hardware or build custom benches.
What's in the Box
- 1 × Baileigh BB-2416E Box & Pan Brake (main unit)
- 1 × Heavy-duty floor stand
- 8 × Hardened steel bending fingers (1×254mm, 1×203mm, 1×76mm, 1×51mm, 1×25mm)
- Counterweight apron lift assist system (pre-installed)
- User manual and safety documentation
- 1-year parts warranty coverage
- Lifetime technical support by phone
Baileigh BB-2416E Specifications
| Model Number | BB-2416E |
|---|---|
| Maximum Bending Width | 610mm (24 inches) |
| Material Capacity (Mild Steel) | 1.6mm (16 gauge) |
| Material Capacity (Stainless Steel) | 1.0mm (20 gauge) |
| Bend Angle Range | 0° to 135° |
Baileigh BB-2416E Manuals & Downloads
Frequently Asked Questions
What's the difference between a box brake and a regular press brake?
A box and pan brake (also called a finger brake) uses removable segments called "fingers" that let you create boxes and pans by bending specific sections of your workpiece. Regular press brakes can only make straight bends across the entire width. Think of it this way: if you want to make a box, you need to bend all four sides independently - that's where the removable fingers come in handy.
Can I bend aluminum and other nonferrous metals?
Absolutely! While the specifications list mild steel and stainless steel capacities, you can also work with softer materials like aluminum, brass, and copper. For aluminum, you can typically handle thicker gauges than the specified stainless steel capacity. Always start with test pieces to dial in your technique with different materials.
Do I need special power or connections to operate this brake?
No electrical power required! The BB-2416E is a manual machine operated entirely by hand. The counterweight system makes the operation smooth and manageable, even for extended work sessions. Just bolt it to the floor stand, and you're ready to start bending.
How do I know which finger configuration to use for my project?
The finger arrangement depends on what you're making. For simple straight bends, use all fingers. For boxes and pans, remove fingers where you need the material to extend (the sides of the box). Start with wider fingers for general work, and add narrower fingers when you need to get into tighter spaces or create smaller features. The included manual provides guidance, and you'll quickly develop an intuition through practice.
Is this brake suitable for production work or just prototyping?
The BB-2416E excels at small-batch production runs and prototyping, but it's a manual machine designed for smaller workshop environments. If you're running high-volume production, you'd want to consider a larger, possibly hydraulic brake. For educational settings, custom fabrication shops, hobbyists, and businesses doing small runs of specialized parts, this brake hits the sweet spot of capability, quality, and affordability.